RM36D0EC _51 Engine / Hybrid System _083063 M20D-FKS COOLING _0403605 FLOW SHUTTING VALVE(for Heater) A

M20D-FKS COOLING  FLOW SHUTTING VALVE(for Heater)  INSTALLATION  


PROCEDURE

Hide 16260 1.INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)

a.
A425557C02
1.792,4.292 1.938,4.292 1.938,4.292 2.365,3.583 true 1.49,2.51 1.802,2.667 0.313,0.156 10 false *a 1.667,3.208 1.979,3.365 0.313,0.156 10 false *b 2.563,2.833 2.875,2.99 0.313,0.156 10 false *c 0.958,4.135 1.271,4.292 0.313,0.156 10 false *e 1.948,3.458 2.26,3.615 0.313,0.156 10 false *d 1.729,1.021 1.917,1.177 0.188,0.156 10 true A 1.646,4.219 1.906,4.396 0.26,0.177 10 false *f
*a View A
*b 120°
*c Upper Side
*d Rear Side
*e 2 to 7 mm (0.0787 to 0.276 in.)
*f Paint Mark


Connect the flow shutting valve (water by-pass hose assembly) to the water by-pass outlet sub-assembly and slide the clip to secure it.

NOTICE:
·

Make sure to slide the flow shutting valve (water by-pass hose assembly) until it contacts the hose stopper of the water by-pass outlet sub-assembly.

·

Make sure that the tabs of the clip are within the area shown in the illustration.




b.

Connect the flow shutting valve (water by-pass hose assembly) with the bolt.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


c.

Connect the No. 2 water by-pass pipe sub-assembly with the bolt.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


d.

Connect the outlet heater water hose connector to the No. 2 water by-pass pipe sub-assembly.

NOTICE:

Check that there is no damage or foreign matter on the connecting parts of the water lines.


i.
A403463C01
1.052,1.156 1.573,1.156 false 0.99,0.365 1.219,0.365 1.219,0.365 1.521,0.792 false 0.875,1.063 1.188,1.219 0.313,0.156 10 false *a 0.823,0.281 1.135,0.438 0.313,0.156 10 false *b
*a Protrusion
*b Cutout


Align the protrusion of the No. 2 water by-pass pipe sub-assembly with the cutout in the outlet heater water hose connector and securely insert the outlet heater water hose connector to the stopper of the pipe.


ii.
A425558C02
1.958,1.74 1.76,1.74 1.76,1.74 1.531,1.135 true 2.01,1.677 2.26,1.885 0.25,0.208 10 true *a
*a Retainer
V100135

Push
V100136

Push in


Push in the retainer.


iii.

Check that the No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector are securely connected by pulling on them.



e.

Connect the inlet heater water hose connector to the flow shutting valve (water by-pass hose assembly).

NOTICE:

Check that there is no damage or foreign matter on the connecting parts of the water lines.


i.
A403462C01
1.01,0.979 1.438,0.979 false 1.875,0.969 2.302,0.969 false 1.021,1.354 1.448,1.354 false 1.844,1.365 2.281,1.917 2.281,1.917 2.594,1.917 false 0.813,0.885 1.125,1.042 0.313,0.156 10 false *a 0.833,1.271 1.146,1.427 0.313,0.156 10 false *b 2.365,0.896 2.677,1.052 0.313,0.156 10 false *a 2.635,1.844 2.948,2 0.313,0.156 10 false *b
*a Protrusion
*b Cutout


Align the protrusions of the inlet heater water hose connector with the cutouts in the flow shutting valve (water by-pass hose assembly) and securely insert the inlet heater water hose connector to the stopper of the pipe.


ii.
A425559C02
1.469,1.906 1.667,1.906 1.667,1.906 1.917,1.281 true 1.24,1.844 1.469,2.042 0.229,0.198 10 true *a
*a Retainer
V100135

Push
V100136

Push in


Push in the retainer.


iii.

Check that the flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector are securely connected by pulling on them.



f.

Connect the flow shutting valve (water by-pass hose assembly) connector.