RM36D0EC _54 Brake _083080 BRAKE (REAR) _0403356 REAR BRAKE A

BRAKE (REAR)  REAR BRAKE  REASSEMBLY  


PROCEDURE

Hide 1.TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

a.

Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder assembly.

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.



Hide 2.INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

a.

Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.


Hide 3.INSTALL PISTON SEAL

a.
C406530C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply lithium soap base glycol grease to the entire circumference of a new piston seal.


b.

Install the piston seal to the rear disc brake cylinder assembly.

NOTICE:
·

Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.

·

Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.




Hide 4.INSTALL REAR DISC BRAKE PISTON

a.
C408195C01
1.333,1.521 1.667,1.521 false 1.281,3.021 1.615,3.021 false 1.719,1.448 2.031,1.646 0.313,0.198 10 false *1 1.667,2.948 1.979,3.146 0.313,0.198 10 false *2
*1 Cylinder Boot
*2 Rear Disc Brake Piston
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


b.

Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.


c.

Install the cylinder boot to the rear disc brake piston.

NOTICE:
C406531C01
0.292,0.219 0.604,0.417 0.313,0.198 10 false *a 0.313,1.823 0.625,2.021 0.313,0.198 10 false *b
*a Front Side
*b Back Side


The front and back sides of the cylinder boot are different. Make sure not to install the cylinder boot backwards.



d.
C406532C03
0.594,1.375 0.427,1.521 true 1.167,1.51 1.042,1.458 true 1.292,0.958 1.073,0.802 true 0.563,0.802 0.385,0.99 true 1.344,0.927 1.656,1.125 0.313,0.198 10 false *a 0.25,0.979 0.563,1.177 0.313,0.198 10 false *a 0.292,1.51 0.604,1.708 0.313,0.198 10 false A 1.229,1.49 1.542,1.688 0.313,0.198 10 false A
*a Indentations


Install the rear disc brake piston to the rear disc brake cylinder assembly.

NOTICE:
·

Install the rear disc brake cylinder LH so that its portions marked (A) fit into the indentations of the rear disc brake piston.

·

Do not forcibly install the rear disc brake piston into the rear disc brake cylinder assembly.




e.
C406533C01
0.438,2.115 0.438,1.271 true 1.135,0.917 1.135,0.417 1.135,0.417 1.469,0.417 true 0.833,1 0.833,0.417 0.833,0.417 0.583,0.417 false 0.375,2.177 0.688,2.375 0.313,0.198 10 false *2 0.396,0.323 0.708,0.521 0.313,0.198 10 false *1 1.521,0.323 1.833,0.521 0.313,0.198 10 false *3
*1 Cylinder Boot
*2 Rear Disc Brake Piston
*3 Rear Disc Brake Cylinder Assembly


Install the cylinder boot to the rear disc brake cylinder as shown in the illustration.

NOTICE:
·

Do not damage the cylinder boot.

·

Securely install the cylinder boot into the groove of the rear disc brake cylinder and groove of the rear disc brake piston.