RM36D0EC
_51
Engine / Hybrid System
_083059
M20D-FKS ENGINE MECHANICAL
_0403049
CYLINDER BLOCK
A
M20D-FKS ENGINE MECHANICAL CYLINDER BLOCK REPLACEMENT
PROCEDURE
11115A
1.REPLACE RING PIN
- NOTICE:
-
It is not necessary to remove the ring pins unless they are being replaced.
a.
Remove the 12 ring pins.
b.
Using a plastic-faced hammer, install 12 new ring pins.
0.667,0.208 0.979,0.365
0.313,0.156
10
false
*a
0.635,1.552 0.948,1.708
0.313,0.156
10
false
*b
6.354,0.865 6.667,1.021
0.313,0.156
10
false
*c
3.813,0.24 4.083,0.427
0.271,0.188
10
false
*d
4.406,0.833 4.615,1.042
0.208,0.208
10
false
*e
3.219,0.177 3.448,0.396
0.229,0.219
10
false
*a
3.229,1.583 3.469,1.792
0.24,0.208
10
false
*b
4.385,2.115 4.615,2.323
0.229,0.208
10
false
*e
3.854,1.531 4.094,1.74
0.24,0.208
10
false
*f
| *a | Top Side | *b | Bottom Side |
| *c | Protrusion Height | *d | 13 mm (0.512 in.) |
| *e | 12 mm (0.472 in.) | *f | 14 mm (0.551 in.) |
- Standard Protrusion Height:
5.0 to 7.0 mm (0.197 to 0.276 in.)
2.REPLACE STRAIGHT PIN
- NOTICE:
-
It is not necessary to remove the straight pins unless they are being replaced.
a.
Remove the 10 straight pins.
b.
Using a plastic-faced hammer, install 10 new straight pins.
0.583,0.448 0.896,0.604
0.313,0.156
10
false
*a
0.74,3.49 1.052,3.646
0.313,0.156
10
false
*b
3.865,0.375 4.177,0.531
0.313,0.156
10
false
*c
3.896,2.115 4.208,2.271
0.313,0.156
10
false
*d
3.896,3.667 4.208,3.823
0.313,0.156
10
false
*e
5.823,5.615 6.135,5.771
0.313,0.156
10
false
*f
2.135,5.781 2.448,6.01
0.313,0.229
10
false
*g
1.604,6.458 1.917,6.615
0.313,0.156
10
false
*h
3.854,5.792 4.167,5.948
0.313,0.156
10
false
*i
3.448,6.313 3.823,6.563
0.375,0.25
10
false
*j
2.646,3.76 2.896,3.948
0.25,0.188
10
false
A
0.646,4.281 0.896,4.469
0.25,0.188
10
false
A
1.219,1.813 1.469,2
0.25,0.188
10
false
B
2.615,0.906 2.865,1.094
0.25,0.188
10
false
B
3.885,0.792 4.135,0.979
0.25,0.188
10
false
B
4.979,0.823 5.188,1.021
0.208,0.198
10
true
B
4.469,1.729 4.719,1.917
0.25,0.188
10
false
B
6.24,3.094 6.49,3.281
0.25,0.188
10
false
B
5.292,5.01 5.542,5.198
0.25,0.188
10
false
B
5.646,5.01 5.896,5.198
0.25,0.188
10
false
B
1.656,5.177 1.906,5.365
0.25,0.188
10
false
A
3.5,5.323 3.75,5.51
0.25,0.188
10
false
B
| *a | Front Side | *b | Rear Side |
| *c | LH Side | *d | Bottom Side |
| *e | RH Side | *f | Protrusion Height |
| *g | 22 mm (0.866 in.) | *h | 10 mm (0.394 in.) |
| *i | 14 mm (0.551 in.) | *j | 6.0 mm (0.236 in.) |
- Standard Protrusion Height:
Straight Pin Specified Condition (A) 11.0 to 13.0 mm (0.433 to 0.512 in.) (B) 5.0 to 7.0 mm (0.197 to 0.276 in.)