RM36D0EC _52 Drivetrain _083068 GF2A TRANSFER / 4WD / AWD _0402925 TRANSFER CASE FRONT OIL SEAL(for RH Side) A

GF2A TRANSFER / 4WD / AWD TRANSFER CASE FRONT OIL SEAL(for RH Side) REPLACEMENT

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the transfer case front oil seal removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedure	Effect/Inoperative when not Performed	Link
Front wheel alignment adjustment	· Perform reset memory · Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(201910,202304,_54,_083077,_0402316,RM100000001JHLN,202304,999999,_54,_083077,_0402316,RM100000002AG8P,)

PROCEDURE

Hide Display 51420 1.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201910,202004,_51,_083059,_0403046,RM100000001JN1J_01_0004,202004,202304,_51,_083059,_0403046,RM100000001N2I4_01_0004,202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0004,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0004,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0004,

Hide Display 2.DRAIN TRANSFER OIL

Click hereGeneral>MAINTENANCE>GF2A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402919,RM100000001JLW3_01_0001,

Hide Display 3.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for 4WD)>REMOVAL201910,202004,_52,_083070,_0403349,RM100000001JRB0,202004,202104,_52,_083070,_0403349,RM100000001MQIH,202104,202304,_52,_083070,_0403349,RM100000001WKJP,202304,999999,_52,_083070,_0587576,RM1000000029UXV,

Hide Display 43457 4.REMOVE DRIVE SHAFT BEARING BRACKET

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE UNIT>REMOVAL201910,202004,_51,_083059,_0403047,RM100000001JN1Q_01_0130,202004,202304,_51,_083059,_0403047,RM100000001N2IV_01_0130,202304,202405,_51,_083059,_0403047,RM1000000029XAG_01_0130,202405,202409,_51,_083059,_0403047,RM100000002JNSQ_01_0130,202409,999999,_51,_083059,_0403047,RM100000002NRBX_01_0130,

Hide Display 36113D 5.REMOVE TRANSFER CASE OIL SEAL RH

2.083,2.146 1.917,2.146 1.917,2.146 1.75,1.927 true 0.99,0.625 0.823,0.5 0.823,0.5 0.656,0.5 true 2.135,2.063 2.479,2.26 0.344,0.198 10 true SST 0.448,0.427 0.635,0.594 0.188,0.167 10 false *1

*1	Transfer Case Oil Seal RH

Using SST, remove the transfer case oil seal RH from the electro magnetic cont clutch sub-assy.

SST: 09308-00010

NOTICE:: Do not scratch the press-fitting surface of the transfer case oil seal RH.

Hide Display 36113D 6.INSTALL TRANSFER CASE OIL SEAL RH

0.75,0.635 0.833,0.333 0.833,0.333 0.917,0.333 true 1.583,2.667 1.323,2.229 true 1.75,2.667 1.583,2.667 1.583,2.667 1.083,2.25 true 1.583,2.667 1.667,1.938 true 0.979,0.26 1.292,0.417 0.313,0.156 10 false *1 2.063,0.51 2.385,0.792 0.323,0.281 10 false (A) 1.802,2.563 2.115,2.76 0.313,0.198 10 true SST

*1	Transfer Case Oil Seal RH

Coat the lip of a new drive shaft oil seal RH with MP grease.

Using SST and a hammer, tap in a new transfer case oil seal RH as shown in the illustration.

SST: 09631-32020
09950-60021  (09951-00680)
09950-70010  (09951-07360)

Drive in depth (A):: -0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

NOTICE:: ·

Tap the transfer case oil seal RH uniformly so that the transfer case oil seal RH is straight.

·

Do not tap the transfer case oil seal RH in too far.

Hide Display 43457 7.INSTALL DRIVE SHAFT BEARING BRACKET

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE UNIT>INSTALLATION201910,999999,_51,_083059,_0403047,RM100000001JN1R_01_0125,

Hide Display 8.INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for 4WD)>INSTALLATION201910,202004,_52,_083070,_0403349,RM100000001JRB4,202004,202104,_52,_083070,_0403349,RM100000001MQIM,202104,202304,_52,_083070,_0403349,RM100000001WKJS,202304,999999,_52,_083070,_0587576,RM1000000029UXZ,

Hide Display 9.ADD TRANSFER OIL

Click hereGeneral>MAINTENANCE>GF1A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402918,RM100000001JLW1_01_0002,

Hide Display 10.INSPECT TRANSFER OIL LEAK

Hide Display 51420 11.INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION201910,202304,_51,_083059,_0403046,RM100000001JN1K_01_0292,202304,999999,_51,_083059,_0403046,RM1000000029XAF_01_0292,