RM36D0EC _V1 General _083136 MAINTENANCE _0402918 GF1A TRANSFER OIL A

MAINTENANCE  GF1A TRANSFER OIL  REPLACEMENT  


PROCEDURE

Hide 2.DRAIN TRANSFER OIL

a.

Stop the vehicle on a level surface.


b.
C405102C01
1.583,1.25 1.583,1.75 1.583,1.75 1.75,1.75 true 1.583,0.75 2,0.75 true 2.063,0.656 2.24,0.844 0.177,0.188 10 true *1 1.833,1.667 2.01,1.833 0.177,0.167 10 true *2
*1 Transfer Filler Plug
*2 Transfer Drain Plug


Using a 10 mm straight hexagon wrench and 10 x 12 mm long offset wrench, remove the transfer filler plug and gasket.


c.

Using a 10 mm hexagon socket wrench, remove the transfer drain plug and gasket and drain the transfer oil.


d.

Using a 10 mm hexagon socket wrench, install a new gasket and the drain plug.

Torque:
39 N*m (398 kgf*cm, 29 ft.*lbf)


Hide 3.ADD TRANSFER OIL

a.

Using a 10 mm straight hexagon wrench and 10 x 12 mm long offset wrench, remove the transfer filler plug and gasket.


b.

Add transfer oil.

Oil grade:

Toyota genuine differential gear oil LX API GL-5 or equivalent


Viscosity:

SAE 75W-85



c.
C278961C01
2.667,0.854 2.979,1.052 0.313,0.198 10 false *a
*a 0 to 5.0 mm (0 to 0.197 in.)


Pour oil so that the oil level is between 0 to 5.0 mm (0 to 0.197 in.) from the bottom lip of the transfer filler plug hole.

NOTICE:
·

When adding oil, pour it slowly.

·

Add oil a little at a time, waiting several minutes between each addition of oil.

·

Too much or too little oil will lead to transfer problems.



Standard capacity:

0.40 to 0.50 liters (0.43 to 0.52 US qts, 0.36 to 0.44 Imp. qts)



d.

Wait approximately 5 minutes and check that the oil level has not changed.


e.
C405103C01
0.417,4.167 0.417,4.333 0.417,4.333 0.667,4.333 true 0.385,3.75 0.385,4 true 1,3.635 0.833,3.635 0.833,3.635 0.75,3.969 true 0.74,4.25 1.052,4.406 0.313,0.156 10 false *a 0.302,3.552 0.615,3.708 0.313,0.156 10 false *b 2.094,3.344 2.406,3.5 0.313,0.156 10 false *c 1.063,3.563 1.375,3.719 0.313,0.156 10 false SST
*a 10 mm Straight Hexagon Wrench
*b 10 mm Union Nut Wrench
*c Fulcrum Length


Using SST, 10 mm straight hexagon wrench and union nut wrench, install a new gasket into the transfer filler plug, and then install the transfer filler plug.

SST
09961-00950  

Torque:
Specified tightening torque : 39 N*m (398 kgf*cm, 29 ft.*lbf)

HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 19.9 N*m (203 kgf*cm, 15 ft.*lbf)