AXLE AND DIFFERENTIAL  REAR DIFFERENTIAL CARRIER ASSEMBLY(for Torque Vectoring Differential)  REASSEMBLY  

0.49,0.615 0.635,0.615 true 0.969,0.51 1.063,0.51 true 0.729,0.25 0.813,0.25 0.813,0.25 0.813,0.5 true 0.573,0.188 0.906,0.438 0.333,0.25 10 false *1 0.333,0.542 0.667,0.875 0.333,0.333 10 false *a 1.083,0.448 1.5,0.781 0.417,0.333 10 false *b

*1	Rear Differential Carrier Cover Breather Plug
*a	Service Nut
*b	Socket Wrench

Using a socket wrench, service nut and hammer, install a new rear differential breather plug to the rear differential carrier.

HINT:

·

Use a service nut with an inner diameter of 13 mm (0.512 in.) and a socket wrench appropriate for the service nut.

·

Tap in the rear differential breather plug until it sits flush with the rear differential carrier assembly.

0.865,0.458 1.302,0.458 1.302,0.458 1.552,0.875 true 0.563,0.396 1.146,0.729 0.583,0.333 10 false SST

Using SST, install the No. 2 4 wheel drive position switch to the rear differential carrier assembly.

SST

09816-30010  

Torque:

40.2 N*m (410 kgf*cm, 30 ft.*lbf)

Install the transmission revolution sensor to the rear differential carrier assembly with the bolt.

Torque:

6.5 N*m (66 kgf*cm, 58 in.*lbf)

Using an 8 mm socket hexagon wrench, install a new rear differential carrier cover plug to the rear differential carrier sub-assembly.

Torque:

30 N*m (306 kgf*cm, 22 ft.*lbf)

Using a 10 mm socket hexagon wrench, install a new gasket and the rear differential filler plug.

Torque:

39 N*m (398 kgf*cm, 29 ft.*lbf)

Using a 10 mm socket hexagon wrench, install a new gasket and the rear differential drain plug.

Torque:

39 N*m (398 kgf*cm, 29 ft.*lbf)

0.292,0.917 0.792,0.917 true 0.75,3.333 1.083,3.333 1.083,3.333 1.083,3.583 false 2.333,2.5 2.917,2.5 false 2.542,2.917 2.708,2.917 2.708,2.917 2.708,2.5 false 0.135,0.844 0.469,1.094 0.333,0.25 10 false *1 0.583,3.271 0.917,3.521 0.333,0.25 10 false *a 2.948,0.417 3.198,0.667 0.25,0.25 10 false A 2.948,2.438 3.365,2.771 0.417,0.333 10 false SST

*1	Transmission Coupling Dust Seal
*a	Cloth

Using SST and a hammer, install a new transmission coupling dust seal into the electro magnetic control coupling sub-assembly.

SST

09316-10010  
09950-70010  (09951-07150)

Standard Distance (A):

2.0 to 2.8 mm (0.0788 to 0.1102 in.)

NOTICE:

·

Install the transmission coupling dust seal uniformly.

·

Press fit the transmission coupling dust seal straight.

·

Do not damage the transmission coupling dust seal.

·

Do not excessively press in the transmission coupling dust seal.

·

Make sure to install the transmission coupling dust seal as specified, otherwise a malfunction such as an oil leak may occur.

HINT:

Make sure to place the electro magnetic control coupling sub-assembly on a clean piece of cloth when performing this step.

Install the electro magnetic control coupling sub-assembly to the differential bearing retainer with the 5 bolts.

Torque:

47 N*m (479 kgf*cm, 35 ft.*lbf)

1.833,0.448 2,0.198 2,0.198 2.583,0.198 true 1.802,1.667 2.302,1.667 true 2.344,1.604 2.76,1.854 0.417,0.25 10 false *1 2.625,0.135 3.125,0.385 0.5,0.25 10 false *2

*1	No. 1 Rear Differential Dust Deflector
*2	No. 2 Rear Differential Dust Deflector

Install the No. 1 rear differential dust deflector and No. 2 rear differential dust deflector to the electro magnetic control coupling sub-assembly with the 3 bolts.

Torque:

5.4 N*m (55 kgf*cm, 48 in.*lbf)

1.771,1.729 1.771,2.427 1.771,2.427 2.813,2.427 true 2.156,1.854 2.156,2.427 true 2.958,0.583 3.271,0.74 0.313,0.156 10 false *a 0.531,1.76 0.844,1.917 0.313,0.156 10 false *b 2.906,2.344 3.219,2.573 0.313,0.229 10 false SST

*a	Turn
*b	Hold

Using SST, install the rear drive pinion companion flange sub-assembly.

SST

09950-30012  (09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03020)

0.229,2.323 0.229,1.99 true 2.938,1.25 3.25,1.406 0.313,0.156 10 false *a 0.594,1.396 0.906,1.552 0.313,0.156 10 false *b 0.104,2.354 0.542,2.542 0.438,0.188 10 false SST

*a	Turn
*b	Hold

Using SST, temporarily install the rear drive pinion nut.

SST

09330-00021  

Torque:

140 N*m (1428 kgf*cm, 103 ft.*lbf)

CAUTION:

The total preload may be within the standard even when the output shaft companion flange is loose. If the output shaft companion flange is installed in this state, the vehicle may be damaged or lead to a serious accident.

NOTICE:

Tighten the output shaft companion flange nut until there is no more looseness in the rear drive pinion companion flange sub-assembly and it turns to the right and left with the same amount of force.

HINT:

After temporarily installing the output shaft companion flange nut, be sure to adjust the preoload.

Using a torque wrench, measure the total preload (starting torque) with the teeth of the differential drive pinion and differential ring gear in contact.

HINT:

·

The torque wrench should be installed as shown in the illustration.

·

For a more accurate measurement, rotate the bearing forward and backward several times before the measurement.

·

Use the preload value measured prior to disassembling the torque vectoring differential carrier assembly as the standard value.

·

Adjust within the standard value (Adjustable range within +/- 0.2 N*m of the measured preload value).

Using chisel and a hammer, stake the rear drive pinion nut.

Install the No. 2 differential disconnect cover to the torque vectoring differential carrier assembly with the 4 bolts.

Torque:

19.6 N*m (200 kgf*cm, 14 ft.*lbf)

Install the differential disconnect cover to the torque vectoring differential carrier assembly with the 4 bolts.

Torque:

6.5 N*m (66 kgf*cm, 58 in.*lbf)

Install the 4 wire harness clamp brackets to the torque vectoring differential carrier assembly with the 4 bolts.

Torque:

19.6 N*m (200 kgf*cm, 14 ft.*lbf)

3.271,3.229 3.427,3.427 0.156,0.198 10 false -

	Connector
	Breather Tube
	Bolt

Engage the 5 clamps to install the clutch control solenoid wire.