RM36D0EC _52 Drivetrain _083071 AXLE AND DIFFERENTIAL _0402905 REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL(for Torque Vectoring Differential) A

AXLE AND DIFFERENTIAL  REAR DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL(for Torque Vectoring Differential)  REPLACEMENT  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 41330M 2.REMOVE TRANSMISSION COUPLING DUST SEAL

a.
C408424N01
2.063,2.531 2.146,2.698 2.146,2.698 2.313,2.698 true 2.354,2.635 2.771,2.885 0.417,0.25 10 true SST

Using SST, tap out the transmission coupling dust seal.

SST
09308-00010  

NOTICE:

Be careful not to damage the electro magnetic control coupling sub-assembly.



Hide 9.REMOVE ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY (for RH Side)

HINT:

Perform the same procedure as for the LH side.


Hide 41201C 11.REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL (for LH Side)

a.
C408438C01
2.906,0.833 3,1.083 3,1.083 3.156,1.083 true 3,0.333 2.667,0.333 2.667,0.333 2.667,0.417 false 2.635,1.333 2.885,1.333 false 1.083,1.385 0.833,1.885 0.833,1.885 0.417,1.885 true 3.042,0.271 3.375,0.521 0.333,0.25 10 false *1 3.198,1.021 3.365,1.271 0.167,0.25 10 false *a 0.25,1.823 0.583,2.073 0.333,0.25 10 false *b
*1 Rear Differential Carrier Oil Seal
*a Cut Position
*b Protective Tape


Using a knife, cut off the lip of the rear differential carrier oil seal.


b.

Using a screwdriver with its tip wrapped with protective tape, pry out the rear differential carrier oil seal.

NOTICE:

Be careful not to damage the rear differential carrier assembly.



Hide 41201C 12.REMOVE REAR DIFFERENTIAL CARRIER OIL SEAL (for RH Side)

a.
C408436C01
2.927,0.833 3.01,1.083 3.01,1.083 3.177,1.083 true 2.667,0.417 2.667,0.333 2.667,0.333 2.917,0.333 true 1.417,1.313 0.917,1.813 0.917,1.813 0.667,1.813 true 2.958,0.271 3.208,0.521 0.25,0.25 10 false *1 3.219,1.01 3.385,1.26 0.167,0.25 10 false *a 0.49,1.719 0.823,1.969 0.333,0.25 10 false *b
*1 Rear Differential Carrier Oil Seal
*a Cut Position
*b Protective Tape


Using a knife, cut off the lip of the rear differential carrier oil seal.


b.

Using a screwdriver with its tip wrapped with protective tape, pry out the rear differential carrier oil seal.

NOTICE:

Be careful not to damage the rear differential carrier assembly.



Hide 41201C 13.INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL (for LH Side)

a.

Coat the lip of a new rear differential carrier oil seal with MP grease.


b.
C408439C01
2.167,1.542 2.333,1.708 2.333,1.708 2.5,1.708 false 0.333,1.917 0.833,1.917 false 0.479,1.917 0.479,2.667 0.479,2.667 0.729,2.667 false 2.542,1.646 2.875,1.979 0.333,0.333 10 false *1 0.031,1.854 0.448,2.104 0.417,0.25 10 false SST 3.177,1.177 3.344,1.427 0.167,0.25 10 false A
*1 Rear Differential Carrier Oil Seal


Using SST and a hammer, install the rear differential carrier oil seal.

SST
09523-36010  
09223-46011  

Standard Distance (A):

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)


NOTICE:
·

Install the rear differential carrier oil seal uniformly.

·

Press fit the rear differential carrier oil seal straight.

·

Do not damage the rear differential carrier oil seal.

·

Do not excessively press in the rear differential carrier oil seal.

·

Make sure to install the rear differential carrier oil seal as specified, otherwise a malfunction such as an oil leak may occur.




Hide 41201C 14.INSTALL REAR DIFFERENTIAL CARRIER OIL SEAL (for RH Side)

a.

Coat the lip of a new rear differential carrier oil seal with MP grease.


b.
C408437C01
2.177,1.531 2.344,1.781 2.344,1.781 2.594,1.781 false 0.323,1.75 0.823,1.75 false 0.552,1.75 0.552,2.75 0.552,2.75 0.719,2.75 true 2.635,1.719 2.885,1.969 0.25,0.25 10 false *1 3.177,1.208 3.385,1.438 0.208,0.229 10 false A 0.031,1.688 0.615,2.021 0.583,0.333 10 false SST
*1 Rear Differential Carrier Oil Seal


Using SST and a hammer, install the rear differential carrier oil seal.

SST
09523-36010  
09223-46011  

Standard Distance (A):

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)


NOTICE:
·

Install the rear differential carrier oil seal uniformly.

·

Press fit the rear differential carrier oil seal straight.

·

Do not damage the rear differential carrier oil seal.

·

Do not excessively press in the rear differential carrier oil seal.

·

Make sure to install the rear differential carrier oil seal as specified, otherwise a malfunction such as an oil leak may occur.




Hide 16.INSTALL ELECTRO MAGNETIC CONTROL COUPLING SUB-ASSEMBLY (for RH Side)

HINT:

Perform the same procedure as for the LH side.


Hide 41330M 22.INSTALL TRANSMISSION COUPLING DUST SEAL

a.

Coat the lip of a new transmission coupling dust seal with MP grease.


b.
C408425N01
2.042,2.604 2.5,2.25 2.5,2.25 2.094,2.385 true 1.24,0.146 1.573,0.521 0.333,0.375 10 false A 2.542,2.188 2.958,2.438 0.417,0.25 10 true SST

Using SST and a hammer, install the transmission coupling dust seal to the electro magnetic control coupling sub-assembly.

SST
09316-10010  
09950-70010  (09951-07150)

Standard Distance (A):

2.0 to 2.8 mm (0.0788 to 0.1102 in.)


NOTICE:
·

Install the transmission coupling dust seal uniformly.

·

Press fit the transmission coupling dust seal straight.

·

Do not damage the transmission coupling dust seal.

·

Do not excessively press in the transmission coupling dust seal.

·

Make sure to install the transmission coupling dust seal as specified, otherwise a malfunction such as an oil leak may occur.