RM36D0EC _51 Engine / Hybrid System _083061 M20D-FKS EMISSION CONTROL _0402426 EGR COOLER A

M20D-FKS EMISSION CONTROL EGR COOLER REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR cooler assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Air intake system parts · Gas leaks from exhaust system	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	(201910,202304,_51,_083058,_0401834,RM100000001JDW3,202304,202409,_51,_083058,_0401834,RM1000000029C6V,202409,999999,_51,_083058,_0401834,RM100000002NA8M,)

NOTICE:: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201910,999999,_V1,_083040,_0402303,RM100000001JHCH,

PROCEDURE

Hide Display 1.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20D-FKS COOLANT>REPLACEMENT201910,999999,_V1,_083136,_0403615,RM100000001JU0H_02_0001,

Hide Display 12601B 2.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201910,202004,_51,_083059,_0403046,RM100000001JN1J_01_0288,202004,202304,_51,_083059,_0403046,RM100000001N2I4_01_0288,202304,202405,_51,_083059,_0403046,RM1000000029XAE_01_0288,202405,202409,_51,_083059,_0403046,RM100000002JNSM_01_0288,202409,999999,_51,_083059,_0403046,RM100000002NRBV_01_0288,

Hide Display 3.REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL201910,202304,_51,_083058,_0401818,RM100000001JDU0_01_0023,202304,999999,_51,_083058,_0401818,RM100000002AC3Q_01_0023,

Hide Display 4.DISCONNECT ENGINE WIRE

Remove the 3 bolts.

Disconnect the clamp and 4 connectors.

Disconnect the 3 clamps and 6 connectors.

Remove the 2 bolts and 2 nuts.

Disconnect the 2 clamps and 5 connectors.

Hide Display 25680 5.REMOVE EGR COOLER ASSEMBLY

2.333,0.917 2.667,0.583 2.667,0.583 2.833,0.583 true 0.833,0.417 1,0.417 1,0.417 1.167,0.583 true 0.583,0.333 0.833,0.5 0.25,0.167 10 true *1 2.917,0.5 3.167,0.667 0.25,0.167 10 true *2

*1	No. 4 Water By-pass Hose
*2	No. 3 Water By-pass Hose

Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the EGR cooler assembly.

Remove the 2 bolts and wire harness clamp bracket from the EGR cooler assembly.

Remove the 2 bolts, 3 nuts and EGR cooler assembly from the cylinder head sub-assembly and EGR valve assembly.

1.594,1.635 1.875,1.813 1.875,1.813 2.094,1.813 false 2.76,0.625 2.885,0.417 2.885,0.417 3.104,0.417 false 3.135,0.302 3.385,0.5 0.25,0.198 10 false *1 2.135,1.698 2.385,1.896 0.25,0.198 10 false *2

*1	EGR Valve Gasket
*2	EGR Cooler Gasket

Remove the EGR valve gasket and EGR cooler gasket from the EGR cooler assembly.