RM36D0EC _51 Engine / Hybrid System _083061 M20D-FKS EMISSION CONTROL _0402426 EGR COOLER A

M20D-FKS EMISSION CONTROL  EGR COOLER  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

Hide 25680 1.INSTALL EGR COOLER ASSEMBLY

a.
A433446C05
0.948,1.844 0.531,1.958 0.531,1.958 0.823,1.698 false 0.823,1.417 0.552,1.083 0.552,1.083 0.979,1.229 false 2.646,0.813 2.49,1.208 2.49,1.208 2.333,0.802 false 2.698,0.552 2.646,0.229 2.646,0.229 2.406,0.521 false 1.594,1.635 1.875,1.813 1.875,1.813 2.094,1.813 false 2.76,0.625 2.885,0.417 2.885,0.417 3.104,0.417 false 0.375,0.958 0.625,1.156 0.25,0.198 10 false *a 0.365,1.875 0.615,2.073 0.25,0.198 10 false *a 2.406,1.208 2.656,1.406 0.25,0.198 10 false *a 2.563,0.052 2.813,0.25 0.25,0.198 10 false *a 3.135,0.302 3.385,0.5 0.25,0.198 10 false *1 2.135,1.698 2.385,1.896 0.25,0.198 10 false *2
*1 EGR Valve Gasket
*2 EGR Cooler Gasket
*a Claw


Install a new EGR valve gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR valve gasket are toward the EGR cooler assembly side.



b.

Install a new EGR cooler gasket to the EGR cooler assembly.

NOTICE:

Make sure that the claws of the EGR cooler gasket are toward the EGR cooler assembly side.



c.
A427809N03
1.781,2.01 1.938,2.177 0.156,0.167 10 true 1 2.927,1.01 3.083,1.177 0.156,0.167 10 true 2 2.813,1.979 2.969,2.146 0.156,0.167 10 true 3 1.552,0.167 1.708,0.333 0.156,0.167 10 true 4 0.604,0.885 0.76,1.052 0.156,0.167 10 true 5

Temporarily install the EGR cooler assembly to the cylinder head sub-assembly and EGR valve assembly with the 2 bolts and 3 nuts.


d.

Tighten the 2 bolts and 3 nuts in the order shown in the illustration.

Torque:
24 N*m (245 kgf*cm, 18 ft.*lbf)


e.

Install the wire harness clamp bracket to the EGR cooler assembly with 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


f.

Connect the No. 4 water by-pass hose and No. 3 water by-pass hose to the EGR cooler assembly and slide the 2 clips to secure the hose.


Hide 82121 2.CONNECT ENGINE WIRE

a.
A449514

Connect the 2 clamps and 5 connectors.


b.

Install the 2 bolts and 2 nuts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.
A449513

Connect the 3 clamps and 6 connectors.


d.
A427799

Connect the clamp and 4 connectors.


e.

Install the 3 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)