RM36D0EC _51 Engine / Hybrid System _083058 M20D-FKS ENGINE CONTROL _0401825 CAMSHAFT POSITION SENSOR A

M20D-FKS ENGINE CONTROL  CAMSHAFT POSITION SENSOR  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 11102A 1.INSTALL CAMSHAFT POSITION SENSOR (for Exhaust Side)

a.
A456840C01
1.792,1.156 1.917,0.625 1.917,0.625 2.167,0.625 false 2.708,1.365 3.01,1.365 false 2.208,0.521 2.521,0.677 0.313,0.156 10 false *a 3.031,1.271 3.375,1.51 0.344,0.24 10 false *b
*a O-ring Groove
*b Camshaft Position Sensor Tip


Perform this procedure only when reusing the camshaft position sensor.

i.

Clean the O-ring groove of the camshaft position sensor.

NOTICE:

Make sure the O-ring groove is free of foreign matter.



ii.

Install a new O-ring to the camshaft position sensor.

NOTICE:

Set the O-ring on the tip of the camshaft position sensor and roll it into the O-ring groove with bare hands to install it.



iii.
A407852C01
0.906,1.344 1.031,1.49 1.031,1.49 1.25,1.49 false 2.219,3.156 2.219,2.865 false 2.521,0.49 2.688,0.26 2.688,0.26 2.896,0.26 false 2.521,1.354 2.688,1.479 2.688,1.479 2.927,1.479 false 2.823,2.875 3.104,2.875 false 1.927,2.26 2.208,2.26 false 2.208,1.49 2.208,1.198 false 0.906,2.99 1.031,3.135 1.031,3.135 1.25,3.135 false 0.865,0.667 1.208,0.51 1.208,0.51 1.406,0.51 true 0.865,2.302 1.208,2.146 1.208,2.146 1.406,2.146 true 1.292,1.417 1.604,1.573 0.313,0.156 10 false *1 2.938,0.177 3.146,0.385 0.208,0.208 10 false *c 0.313,0.333 0.625,0.49 0.313,0.156 10 false *a 0.323,2 0.635,2.156 0.313,0.156 10 false *b 0.583,0.854 0.74,1.052 0.156,0.198 10 true A 1.031,0.854 1.188,1.052 0.156,0.198 10 true A 1.031,2.51 1.188,2.708 0.156,0.198 10 true B 0.604,2.51 0.76,2.708 0.156,0.198 10 true B 2.156,1.51 2.469,1.667 0.313,0.156 10 false *1 2.156,3.177 2.469,3.333 0.313,0.156 10 false *1 2.344,0.094 2.802,0.292 0.458,0.198 10 false A - A 2.354,1.875 2.813,2.073 0.458,0.198 10 false B - B 3.135,2.813 3.344,3.021 0.208,0.208 10 false *c 2.969,1.406 3.177,1.615 0.208,0.208 10 false *c 1.75,2.177 1.958,2.385 0.208,0.208 10 false *c 1.281,3.063 1.594,3.219 0.313,0.156 10 false *1 1.448,0.448 1.656,0.656 0.208,0.208 10 false *c 1.438,2.083 1.646,2.292 0.208,0.208 10 false *c
*1 O-ring
*a Correct
*b Incorrect
*c Seam


Check if the O-ring is twisted.

HINT:

Check the entire circumference of the seam of the O-ring for twisting.




b.

Apply a light coat of engine oil to the O-ring of the camshaft position sensor.


c.

Using an 8 mm socket wrench, install the camshaft position sensor to the cylinder head cover sub-assembly with a new bolt.

Torque:
7.5 N*m (76 kgf*cm, 66 in.*lbf)

NOTICE:
·

If the camshaft position sensor has been struck or dropped, replace it.

·

Make sure that the O-ring is not cracked or moved out of place when installing the camshaft position sensor.




d.

Connect the camshaft position sensor connector.


Hide 11102A 2.INSTALL CAMSHAFT POSITION SENSOR (for Intake Side)

a.
A456840C01
1.792,1.156 1.917,0.625 1.917,0.625 2.167,0.625 false 2.708,1.365 3.01,1.365 false 2.208,0.521 2.521,0.677 0.313,0.156 10 false *a 3.031,1.271 3.375,1.51 0.344,0.24 10 false *b
*a O-ring Groove
*b Camshaft Position Sensor Tip


Perform this procedure only when reusing the camshaft position sensor.

i.

Clean the O-ring groove of the camshaft position sensor.

NOTICE:

Make sure the O-ring groove is free of foreign matter.



ii.

Install a new O-ring to the camshaft position sensor.

NOTICE:

Set the O-ring on the tip of the camshaft position sensor and roll it into the O-ring groove with bare hands to install it.



iii.
A407852C01
0.906,1.344 1.031,1.49 1.031,1.49 1.25,1.49 false 2.219,3.156 2.219,2.865 false 2.521,0.49 2.688,0.26 2.688,0.26 2.896,0.26 false 2.521,1.354 2.688,1.479 2.688,1.479 2.927,1.479 false 2.823,2.875 3.104,2.875 false 1.927,2.26 2.208,2.26 false 2.208,1.49 2.208,1.198 false 0.906,2.99 1.031,3.135 1.031,3.135 1.25,3.135 false 0.865,0.667 1.208,0.51 1.208,0.51 1.406,0.51 true 0.865,2.302 1.208,2.146 1.208,2.146 1.406,2.146 true 1.292,1.417 1.604,1.573 0.313,0.156 10 false *1 2.938,0.177 3.146,0.385 0.208,0.208 10 false *c 0.313,0.333 0.625,0.49 0.313,0.156 10 false *a 0.323,2 0.635,2.156 0.313,0.156 10 false *b 0.583,0.854 0.74,1.052 0.156,0.198 10 true A 1.031,0.854 1.188,1.052 0.156,0.198 10 true A 1.031,2.51 1.188,2.708 0.156,0.198 10 true B 0.604,2.51 0.76,2.708 0.156,0.198 10 true B 2.156,1.51 2.469,1.667 0.313,0.156 10 false *1 2.156,3.177 2.469,3.333 0.313,0.156 10 false *1 2.344,0.094 2.802,0.292 0.458,0.198 10 false A - A 2.354,1.875 2.813,2.073 0.458,0.198 10 false B - B 3.135,2.813 3.344,3.021 0.208,0.208 10 false *c 2.969,1.406 3.177,1.615 0.208,0.208 10 false *c 1.75,2.177 1.958,2.385 0.208,0.208 10 false *c 1.281,3.063 1.594,3.219 0.313,0.156 10 false *1 1.448,0.448 1.656,0.656 0.208,0.208 10 false *c 1.438,2.083 1.646,2.292 0.208,0.208 10 false *c
*1 O-ring
*a Correct
*b Incorrect
*c Seam


Check if the O-ring is twisted.

HINT:

Check the entire circumference of the seam of the O-ring for twisting.




b.

Apply a light coat of engine oil to the O-ring of the camshaft position sensor.


c.

Using an 8 mm socket wrench, install the camshaft position sensor to the cylinder head cover sub-assembly with a new bolt.

Torque:
7.5 N*m (76 kgf*cm, 66 in.*lbf)

NOTICE:
·

If the camshaft position sensor has been struck or dropped, replace it.

·

Make sure that the O-ring is not cracked or moved out of place when installing the camshaft position sensor.




d.

Connect the camshaft position sensor connector.