RM36D0EC _59 Vehicle Exterior _083108 SLIDING ROOF / CONVERTIBLE _0400985 SLIDING ROOF HOUSING(for Moon Roof) A

SLIDING ROOF / CONVERTIBLE  SLIDING ROOF HOUSING(for Moon Roof)  REASSEMBLY  


PROCEDURE

Hide 63209 1.INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSEMBLY

a.

Attach the guide as shown in the illustration to install the roof wind deflector panel sub-assembly in the direction indicated by the arrow (1) shown in the illustration.

B527462C02
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Install in this Direction (1)
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Install in this Direction (2)



b.

Hold down in the direction indicated by the arrow (2) shown in the illustration.


c.

Attach the 2 springs to the 2 guides of the roof wind deflector panel sub-assembly shown in the illustration.

B527477C02
0.917,1 0.917,1.292 true 0.938,0.896 1.208,1.104 true 6.229,0.573 5.896,0.76 true 6.281,0.615 6.281,0.906 true 1.25,1.094 1.448,1.26 0.198,0.167 10 true *a 0.875,1.323 1.188,1.479 0.313,0.156 10 false *b 5.708,0.698 5.906,0.865 0.198,0.167 10 true *a 6.198,0.927 6.51,1.083 0.313,0.156 10 false *b
*a Spring *b Guide



Hide 63205A 2.INSTALL SLIDING ROOF DRIVE CABLE SUB-ASSEMBLY

a.
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Hold the roof wind deflector panel sub-assembly until the sliding roof drive cable sub-assembly goes over the roof wind deflector panel sub-assembly.


b.

Wearing protective gloves, place your hand at the position shown in the illustration, slide the sliding roof drive cable sub-assembly in the direction indicated by the arrow, and then install the sliding roof drive cable sub-assembly.

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Place Hand Here
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Slide in this Direction



c.

Adjust Fully Closed Position:

Place your hand at the position shown in the illustration, slide the sliding roof drive cable LH in either direction and align the alignment marks as shown in the illustration.

B527479C02
1.073,0.573 1.667,0.188 1.667,0.188 0.771,0.552 true 6.396,1.938 6.708,1.438 6.708,1.438 6.083,1.938 true 1.708,0.073 2.021,0.271 0.313,0.198 10 false *a 6.719,1.323 7.031,1.521 0.313,0.198 10 false *a
*a Alignment Mark - -
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Place Hand Here - -


CAUTION:

Wear protective gloves when performing work.



Hide 63214F 3.INSTALL REAR ROOF DRIP CHANNEL

a.

Insert the rear roof drip channel into the sliding roof housing sub-assembly as shown in the illustration.

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Install in this Direction - -



b.

Attach the guide as shown in the illustration to install the rear roof drip channel.


Hide 63306 4.INSTALL SUNSHADE TRIM SUB-ASSEMBLY

a.
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Install in this Direction


Insert the sunshade trim sub-assembly into the sliding roof housing sub-assembly as shown in the illustration to install it.


b.

Install the rear No. 1 sliding roof guide stopper.

HINT:

Use the same procedure for the RH and LH sides.


i.

Install the rear No. 1 sliding roof guide stopper in the direction indicated by the arrow (1) shown in the illustration.

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Install in this Direction (1)
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Install in this Direction (2)



ii.

Attach the guide and claw in the direction indicated by the arrow (2) shown in the illustration.



c.

Install the No. 1 sliding roof piece sub-assembly LH and No. 1 sliding roof piece sub-assembly RH.

i.

Attach the guide and install the No. 1 sliding roof piece sub-assembly LH and No. 1 sliding roof piece sub-assembly RH in the direction indicated by the arrow shown in the illustration.

B527483C02
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Install in this Direction - -



ii.

Install the 2 screws.



Hide 63260H 5.INSTALL SLIDING ROOF DRIVE GEAR ASSEMBLY

a.

Apply MP grease to the gear of the sliding roof drive gear assembly.


b.
B527453

Temporarily install the sliding roof drive gear assembly with the 2 bolts.


c.

Tighten the 2 bolts.

NOTICE:

While balancing the bolt upright, tighten it evenly.


Torque:
5.4 N*m (55 kgf*cm, 48 in.*lbf)


Hide 63231C 6.INSTALL ROOM LIGHT BRACKET

a.
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Install in this Direction (1)
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Install in this Direction (2)


Attach the guide in the direction indicated by the arrow (1) shown in the illustration.


b.

Install the room light bracket in the direction indicated by the arrow (2) shown in the illustration.


c.

Install the bolt.

Torque:
5.4 N*m (55 kgf*cm, 48 in.*lbf)