RM36D0EC _59 Vehicle Exterior _083107 WINDOW / GLASS _0400970 QUARTER WINDOW GLASS A

WINDOW / GLASS  QUARTER WINDOW GLASS  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.


HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 62720A 1.CLEAN QUARTER WINDOW ASSEMBLY LH

a.

Clean the outer circumference of a new quarter window assembly LH with a non-residue solvent.

NOTICE:
·

Do not touch the quarter window assembly LH surface after cleaning it.




Hide 62720A 2.INSTALL QUARTER WINDOW ASSEMBLY LH

a.

Clean and shape the contact surface of the vehicle body.

i.
B382850
0.573,0.656 1.031,0.292 false 1.063,0.208 1.375,0.365 0.313,0.156 10 false *a 3.208,0.646 3.365,0.844 0.156,0.198 10 false a
*a Vehicle Body
V100155

Adhesive


Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:
Area Dimension
a 1.0 to 3.0 mm (0.0394 to 0.118 in.)


NOTICE:

Be careful not to damage the vehicle body.


HINT:

Leave approximately of adhesive on the vehicle body.



ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.



b.

Position the quarter window assembly LH.

i.

Install the suction cups to the quarter window assembly LH.


ii.

Using a brush or sponge, coat the body primer to the exposed part of the vehicle body.

NOTICE:
·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.




iii.

Using a brush or sponge, coat the glass primer as shown in the illustration.

NOTICE:

Do not apply too much primer.


B526653
2.948,1.771 3.104,1.969 0.156,0.198 10 false B 1.969,1.094 2.125,1.292 0.156,0.198 10 false A 1.948,2.656 2.104,2.854 0.156,0.198 10 false C 3.563,1.99 3.719,2.188 0.156,0.198 10 false B 1.917,3.208 2.073,3.406 0.156,0.198 10 false C 4.76,0.25 5.219,0.448 0.458,0.198 10 false A-A 4.802,1.49 5.26,1.688 0.458,0.198 10 false B-B 4.844,2.656 5.302,2.854 0.458,0.198 10 false C-C 5.385,1.042 5.542,1.24 0.156,0.198 10 false a 6.135,2.917 6.292,3.115 0.156,0.198 10 false a 5.385,2.125 5.542,2.323 0.156,0.198 10 false b 0.094,0.094 0.406,0.292 0.313,0.198 10 false *a 2.292,1.521 2.448,1.719 0.156,0.198 10 false A
*a Backside - -
V100155

Glass Primer - -


Standard Dimension:
Area Dimension
a 9.0 mm (0.354 in.)
b 18.6 mm (0.732 in.)



iv.
B214800C84
1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a
*a Sealer Gun
*b Nozzle
V100155

Adhesive


Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension
a 12 mm (0.472 in.) to 15 mm (0.591 in.)
b 8.0 mm (0.315 in.) to 11 mm (0.433 in.)



v.

Load the sealer gun with the cartridge.


vi.

Apply adhesive to the glass as shown in the illustration.

B526654
5.542,0.635 5.26,0.5 true 5.948,2.25 6.281,2.479 true 5.688,3.333 5.792,3.552 false 3.5,1.427 3.875,1.688 true 3.094,2.563 3.469,2.823 true 5.74,0.823 6.24,0.823 true 5.083,3.229 5.635,3.031 true 5.083,3.219 5.635,3.021 true 5.542,1.708 5.99,1.469 5.99,1.469 5.74,1.792 true 0.052,0.083 0.365,0.281 0.313,0.198 10 false *a 1.813,1.063 1.969,1.26 0.156,0.198 10 false A 2.25,1.667 2.406,1.865 0.156,0.198 10 false A 2.927,1.792 3.083,1.99 0.156,0.198 10 false B 3.563,1.969 3.719,2.167 0.156,0.198 10 false B 1.938,2.688 2.094,2.885 0.156,0.198 10 false C 1.927,3.229 2.083,3.427 0.156,0.198 10 false C 4.698,0.125 5.156,0.323 0.458,0.198 10 false A-A 4.698,1.479 5.156,1.677 0.458,0.198 10 false B-B 4.76,2.719 5.219,2.917 0.458,0.198 10 false C-C 5.146,1 5.302,1.198 0.156,0.198 10 false a 5.323,2.5 5.479,2.698 0.156,0.198 10 false d 6.156,3.146 6.313,3.344 0.156,0.198 10 false c 5.708,2.323 5.865,2.521 0.156,0.198 10 false b 3.521,2.792 3.833,2.99 0.313,0.198 10 false *b 6.333,2.469 6.646,2.667 0.313,0.198 10 false *d 5.75,3.604 6.063,3.802 0.313,0.198 10 false *d 5.073,0.365 5.385,0.563 0.313,0.198 10 false *d 3.948,1.698 4.26,1.896 0.313,0.198 10 false *c 6.313,0.76 6.625,0.958 0.313,0.198 10 false *b 4.885,3.167 5.198,3.365 0.313,0.198 10 false *b 6.031,1.313 6.344,1.51 0.313,0.198 10 false *b
*a Backside *b Adhesive Positioning Center
*c Ceramic Notch *d R End
V100155

Adhesive - -


Standard Dimension:
Area Dimension
a 8.4 mm (0.331 in.)
b 12.1 mm (0.476 in.)
c 9.7 mm (0.382 in.)
d 8.0 mm (0.315 in.)




c.

Install the quarter window assembly LH to the vehicle body.

i.
B526652

Using suction cups, attach the clip to install the quarter window assembly LH to the vehicle body.

NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Check that the clip is attached to the vehicle body correctly.




ii.

Press it in gently along the rim.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.



iii.

Using a gasket scraper, remove any excess or protruding adhesive.


iv.

Hold the quarter window assembly LH using protective tape until the applied adhesive becomes hard.

NOTICE:

Do not drive the vehicle for the time described in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour and 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 4. CHECK FOR LEAK AND REPAIR

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.


c.

Remove the protective tape and matchmark.