RM3660EC _V1 General _080956 MAINTENANCE _0392766 REAR DISC BRAKE PAD(w/ Electric Parking Brake) A

MAINTENANCE REAR DISC BRAKE PAD(w/ Electric Parking Brake) INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: ·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 04946 1.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

NOTICE:: ·

When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.

·

Install each rear disc brake pad wear indicator plate in the correct position and direction.

·

Install the rear disc brake anti-squeal shims in the correct positions and directions.

1.271,0.146 1.552,0.146 1.552,0.146 1.698,0.385 false 1.281,1.854 1.563,1.854 1.563,1.854 1.708,2.094 false 1.115,0.052 1.427,0.25 0.313,0.198 10 false *a 1.104,1.771 1.417,1.969 0.313,0.198 10 false *b

*a	Inner Side
*b	Outer Side

Check the rear disc brake pad.

HINT:: If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

0.427,0.719 0.667,0.24 0.667,0.24 0.813,0.24 false 0.927,1.115 1.167,0.635 1.167,0.635 1.313,0.635 false 1.208,2.615 1.115,3.219 1.115,3.219 0.906,3.219 false 1.792,2.99 1.719,3.24 1.719,3.24 1.552,3.24 false 2.698,2.104 2.938,1.625 2.938,1.625 3.083,1.625 false 2.729,3.219 2.885,3.219 2.885,3.219 3.021,2.604 false 1.531,1.469 1.938,1.469 false 2.188,1.833 2.385,1.833 false 0.885,0.167 1.198,0.365 0.313,0.198 10 false *2 1.396,0.563 1.708,0.76 0.313,0.198 10 false *1 2.563,3.125 2.875,3.323 0.313,0.198 10 false *2 3.135,1.542 3.427,1.74 0.292,0.198 10 false *1 0.75,3.156 1.031,3.365 0.281,0.208 10 false *3 1.375,3.146 1.656,3.354 0.281,0.208 10 false *3 1.969,1.365 2.281,1.563 0.313,0.198 10 false *4 2.417,1.729 2.729,1.927 0.313,0.198 10 false *4

*1	Rear No. 1 Disc Brake Anti-squeal Shim
*2	Rear No. 2 Disc Brake Anti-squeal Shim
*3	Rear Disc Brake Pad Wear Indicator Plate
*4	Rear Disc Brake Pad

Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

Install a new rear disc brake pad wear indicator plate to each rear disc brake pad.

Hide Display 04466 2.INSTALL REAR DISC BRAKE PAD

CAUTION:: ·

Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads.

·

After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.

·

The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.

Push in the rear disc brake piston.

NOTICE:: ·

Make sure the brake fluid does not overflow from the reservoir.

·

Do not forcibly push in the rear disc brake piston.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:: ·

Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.

·

Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.

HINT:

1.281,0.167 1.573,0.167 1.573,0.167 1.698,0.385 false 1.292,1.875 1.583,1.875 1.583,1.875 1.708,2.094 false 1.115,0.083 1.427,0.281 0.313,0.198 10 false *a 1.115,1.792 1.427,1.99 0.313,0.198 10 false *b

*a	Inner Side (White)
*b	Outer Side (Blue)

If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

Hold the rear No. 1 disc brake cylinder slide pin and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with a new bolt.

Torque:: 34.3 N*m (350 kgf*cm, 25 ft.*lbf)

Depress the brake pedal and release it. (for Gasoline Model)

Hide Display 890C0A 3.CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE ACTUATOR>INSTALLATION201906,999999,_54,_080740,_0392899,RM100000001HTT3_01_0036,

Hide Display 4.INSPECT BRAKE FLUID LEVEL IN RESERVOIR

for Gasoline Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>ON-VEHICLE INSPECTION201906,999999,_54,_080771,_0392409,RM100000001HQFM,

for HV Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HV Model)>ON-VEHICLE INSPECTION202304,999999,_54,_080771,_0392408,RM100000002B19M,

Hide Display 5.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8,

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L,

Hide Display 6.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE,

Hide Display 7. NORMAL CONDITION RECOVERY

for HV Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for HV Model)>TEST MODE PROCEDURE202304,999999,_54,_080740,_0394663,RM100000002B637,

for Gasoline Model: Click hereBrake>PARKING BRAKE>ELECTRIC PARKING BRAKE SYSTEM (for Gasoline Model)>TEST MODE PROCEDURE201906,999999,_54,_080740,_0394664,RM100000001I7FZ,