RM3660EC _54 Brake _080772 BRAKE (FRONT) _0392389 FRONT BRAKE A

BRAKE (FRONT) FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: ·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 43512 1.INSTALL FRONT DISC

1.948,1.042 2.792,0.781 2.792,0.781 1.917,0.99 true 2.833,0.698 3.104,0.948 0.271,0.25 10 true *a

Matchmark

Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

NOTICE:: When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

Hide Display 47722 2.INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

Torque:: 107 N*m (1091 kgf*cm, 79 ft.*lbf)

Hide Display 3.INSTALL FRONT DISC BRAKE BUSHING DUST BOOT

0,0 0,0 false

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:: Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.

Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

Hide Display 47715A 4.INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

0,0 0,0 false

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).

Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (lower side).

0,0 0,0 false

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.

Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.

Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

Hide Display 5.INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

NOTICE:: Be sure to install each front disc brake pad support plate in the correct position and direction.

Hide Display 04945 6.INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

Click hereGeneral>MAINTENANCE>FRONT DISC BRAKE PAD>INSTALLATION202304,999999,_V1,_080956,_0392392,RM100000002AVEL_03_0001,

Hide Display 7.INSTALL FRONT DISC BRAKE PAD

Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:: ·

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

·

Install the front disc brake pad so that the front disc brake pad wear indicator plate is mounted on the upper side of the vehicle.

HINT:

0.656,1.573 1,1.74 0.344,0.167 0.823,1.75 0.823,1.927 0.823,1.927 0.625,1.927 false 1.333,0.417 1.833,0.417 false 2,1.917 2.25,1.917 2.25,1.917 2.5,1.417 false 0.427,1.823 0.74,2.021 0.313,0.198 10 false *c 1.135,0.333 1.448,0.531 0.313,0.198 10 false *a 1.802,1.833 2.115,2.031 0.313,0.198 10 false *b

*a	Front Disc Brake Pad (Inner Side of the Vehicle)
*b	Front Disc Brake Pad (Outer Side of the Vehicle)
*c	Identification Mark

If the front disc brake pad has an identification mark, be sure to confirm the installation location.

Hide Display 47750 8.INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY

Hold each front disc brake cylinder slide pin and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.

Torque:: 34.3 N*m (350 kgf*cm, 25 ft.*lbf)

Hide Display 47313J 9.CONNECT FRONT FLEXIBLE HOSE

Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:: 30.4 N*m (310 kgf*cm, 22 ft.*lbf)

NOTICE:: Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

Hide Display 10.BLEED BRAKE LINE

for HV Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HV Model)>BLEEDING202307,999999,_54,_080771,_0392408,RM100000002D3DB,

for Gasoline Model: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>BLEEDING202007,999999,_54,_080771,_0392409,RM100000001NQLF,

Hide Display 11.INSTALL FRONT WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE,

Hide Display 12.CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for HV Model)

for 8ZR-FXE: Click hereGeneral>MAINTENANCE>8ZR-FXE AUXILIARY BATTERY>INSTALLATION202304,999999,_V1,_080956,_0392376,RM100000002ACL8,

for M20F-FXS, M20G-FXS: Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>INSTALLATION202307,999999,_V1,_080956,_0611807,RM100000002CK9L,

Hide Display 13. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202304,999999,_V1,_143216,_0598315,RM100000002B3MJ,