RM3660EC _52 Drivetrain _080779 DRIVE SHAFT / PROPELLER SHAFT _0392671 FRONT DRIVE SHAFT ASSEMBLY(for GTMC Made) A

DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for GTMC Made) DISASSEMBLY

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 43448G 1.SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

for M20C-FKS, M20F-FXS:

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

ii.

Using a screwdriver, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.

for 8ZR-FXE, M15C-FKS, NR Series Engine:

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

ii.

Using pliers, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.

Hide Display 43448F 2.SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

HINT:: Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.

Hide Display 3.SEPARATE FRONT AXLE INBOARD JOINT BOOT

Separate the front axle inboard joint boot from the front drive inboard joint assembly.

Hide Display 43040 4.REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

Remove the old grease from the front drive inboard joint assembly.

2.01,0.51 0.938,0.25 0.938,0.25 1.823,1 true 0.74,0.156 1,0.417 0.26,0.26 10 false *a

Matchmark

Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:: Do not use a punch for the marks.

Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

Secure the drive shaft in a vise between aluminum plates.

NOTICE:: Do not overtighten the vise.

Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

2.854,1.073 1.844,1.479 1.844,1.479 2.885,1.135 true 1.646,1.427 1.833,1.583 0.188,0.156 10 *a

Matchmark

Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:: Do not use a punch for the marks.

Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:: ·

Do not tap the rollers.

·

Do not drop the tripod joint.

Remove the front axle inboard joint grommet from the front drive inboard joint assembly.

Hide Display 5.REMOVE FRONT AXLE INBOARD JOINT BOOT

Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

Hide Display 6.REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

for Type A:

0.51,1.844 0.698,1.938 0.698,1.938 1,1.76 false 0.635,1.938 0.948,2.094 0.313,0.156 10 false *a

Claw

Using needle-nose pliers, disengage each claw as shown in the illustration and separate the 2 front drive shaft damper clamps.

for Type B:

Using needle-nose pliers, separate the 2 front drive shaft damper clamps.

for Type C:

Using pliers, separate the 2 front drive shaft damper clamps.

Hide Display 43474E 7.REMOVE FRONT DRIVE SHAFT DAMPER

Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.

Hide Display 43447F 8.SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

NOTICE:: Do not disassemble the front drive outboard joint shaft assembly RH for 8ZR-FXE, M20C-FKS, M20F-FXS.

for M20C-FKS LH Side, M20F-FXS LH Side:

Using a screwdriver, separate the front No. 2 axle outboard joint boot clamp.

for 8ZR-FXE LH Side, M15C-FKS, NR Series Engine:

Using pliers, separate the front No. 2 axle outboard joint boot clamp.

Hide Display 43447E 9.SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

NOTICE:: Do not disassemble the front drive outboard joint shaft assembly RH for 8ZR-FXE, M20C-FKS, M20F-FXS.

HINT:: Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.

Hide Display 10.REMOVE FRONT AXLE OUTBOARD JOINT BOOT

NOTICE:: Do not disassemble the front drive outboard joint shaft assembly RH for 8ZR-FXE, M20C-FKS, M20F-FXS.

Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

Remove the old grease from the front drive outboard joint shaft assembly.

Hide Display 41336E 11.REMOVE FRONT DRIVE SHAFT DUST COVER (for NR Series Engine)

1.406,0.906 1.552,0.531 1.552,0.531 1.729,0.531 false 1.781,0.469 2.083,0.625 0.302,0.156 10 false SST

Using SST and a press, remove the front drive shaft dust cover.

SST: 09950-00020

NOTICE:: ·

Be careful not to drop the front drive inboard joint assembly.

·

Do not overtighten SST.