RM3660EC _59 Vehicle Exterior _080736 EXTERIOR PANELS / TRIM _0392548 FRONT BUMPER(for TFTM Made) A

EXTERIOR PANELS / TRIM  FRONT BUMPER(for TFTM Made)  REASSEMBLY  


PROCEDURE

Hide 52134G 1.INSTALL FRONT BUMPER BRACKET LH

a.
B545190

Install the front bumper bracket LH with the 4 bolts.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


Hide 52133F 2.INSTALL FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 52132A 3.INSTALL NO. 2 FRONT BUMPER REINFORCEMENT

a.
B545189
0,0 0,0 false
V113147

Install in this Direction


Install the No. 2 front bumper reinforcement with the 2 nuts as shown in the illustration.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)


Hide 52618 4.INSTALL LOWER FRONT BUMPER ABSORBER (for COROLLA)

a.
B545187
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides as shown in the illustration.


b.

Install the lower front bumper absorber with the 3 clips.


Hide 52618 5.INSTALL LOWER FRONT BUMPER ABSORBER (for ALLION)

a.
B611296
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides as shown in the illustration.


b.

Install the lower front bumper absorber with the 3 clips.


Hide 57013C 6.INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

a.
B545185
0,0 0,0 false
V113147

Install in this Direction


Install the front side member bracket sub-assembly RH with the 4 bolts as shown in the illustration.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


Hide 57014A 7.INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

a.
B545183
0,0 0,0 false
V113147

Install in this Direction


Install the front side member bracket sub-assembly LH with the 4 bolts as shown in the illustration.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


Hide 52131A 8.INSTALL FRONT BUMPER REINFORCEMENT (for COROLLA)

a.
B545181
0,0 0,0 false
V113147

Install in this Direction


Engage the guide as shown in the illustration.


b.

Install the front bumper reinforcement with the 8 bolts.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


c.

w/ Clip:

i.
B545179
0,0 0,0 false

Install the clip.



d.

Engage each clamp.


Hide 52131A 9.INSTALL FRONT BUMPER REINFORCEMENT (for ALLION)

a.
B611294
0,0 0,0 false
V113147

Install in this Direction


Engage the guide as shown in the illustration.


b.

Install the front bumper reinforcement with the 8 bolts.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


c.
B681611

Engage each clamp.


Hide 52611 10.INSTALL FRONT BUMPER ENERGY ABSORBER (for COROLLA)

a.
B545178
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 guides as shown in the illustration to install the front bumper energy absorber.


Hide 52611 11.INSTALL FRONT BUMPER ENERGY ABSORBER (for ALLION)

a.
B612428
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 guides as shown in the illustration to install the front bumper energy absorber.


Hide 52527C 12.INSTALL NO. 2 LOWER FRONT BUMPER RETAINER

a.
B545176

Engage the claw to install the No. 2 lower front bumper retainer.


Hide 52116A 13.INSTALL FRONT BUMPER SIDE SUPPORT LH

a.
B535317
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and claw as shown in the illustration.


b.
B535315
0,0 0,0 false
V100135

Bolt
V100136

Screw


Install the front bumper side support LH with the bolt and screw.

Torque:
Bolt : 5.4 N*m (55 kgf*cm, 48 in.*lbf)


Hide 52115A 14.INSTALL FRONT BUMPER SIDE SUPPORT RH

HINT:

Use the same procedure as for the LH side.


Hide 53879H 15.INSTALL FRONT FENDER LINER RETAINER

a.
B609950
0,0 0,0 false
V113147

Install in this Direction


Install the 2 front fender liner retainers as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.



Hide 47749F 16.INSTALL PIN HOLD CLIP

a.
B609949
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 claws as shown in the illustration to install the 2 pin hold clips.

HINT:

Use the same procedure for the RH side and LH side.



Hide 53102A 17.INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for ALLION)

a.

Engage the 2 guides and 22 claws.

B611291


b.

Install the lower radiator grille sub-assembly with the 4 screws.

B611290


Hide 52711 18.INSTALL FRONT BUMPER MOULDING (for ALLION)

a.

Engage the 2 guides and 3 claws.

B611289


b.

Install the front bumper moulding with the 7 screws.

B611288


Hide 81482C 19.INSTALL FOG LIGHT COVER LH (for COROLLA)

a.
B545175

Engage the 2 guides and claw to install the fog light cover LH.


b.
B545174

Engage the 12 guides and 7 claws.


c.
B545173

Install the fog light mounting bracket with fog light cover LH with the 4 screws.


Hide 81481E 20.INSTALL FOG LIGHT COVER RH (for COROLLA)

HINT:

Use the same procedure as for the LH side.


Hide 53112E 21.INSTALL NO. 1 LOWER RADIATOR GRILLE (for COROLLA)

a.

Engage the 3 guides and 20 claws.

B545172


b.
B545171

Install the No. 1 lower radiator grille with the 2 clips.


Hide 52421A 22.INSTALL FRONT BUMPER PAD (for COROLLA)

a.

for NR Series Engine:

HINT:

When installing the front bumper pad, heat the front bumper cover using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover excessively.


i.

Clean the front bumper cover surface.

1.

Using a heat light, heat the front bumper cover surface.

2.

Remove any remaining double-sided tape from the front bumper cover.

3.

Wipe off any tape adhesive residue with cleaner.



ii.

Remove the release paper from a new front bumper pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



iii.
B545170

Install the front bumper pad.

HINT:

Use the same procedure for the RH side and LH side.




Hide 53128E 23.INSTALL LOWER SIDE RADIATOR GRILLE LH (for COROLLA)

a.

for NR Series Engine:

i.
B550451
1.542,1.792 1.896,1.896 true 1.917,1.802 2.115,1.99 0.198,0.188 10 true *a
*a Hook


Engage the hook.


ii.

Engage the 2 guides and 3 claws to install the lower side radiator grille LH.



b.

except NR Series Engine:

i.
B677735
1.719,1.708 2.302,1.833 true 2.313,1.729 2.625,1.927 0.313,0.198 10 true *a
*a Hook


Engage the hook.


ii.

Engage the guide and 4 claws to install the lower side radiator grille LH.



Hide 52128C 24.INSTALL FRONT BUMPER HOLE COVER LH (for COROLLA)

a.
B535301
1.26,1.427 1.771,1.667 true 1.792,1.594 2.01,1.771 0.219,0.177 10 true *a
*a Hook


Engage the hook.


b.

Engage the 3 claws to install the front bumper hole cover LH.


Hide 25.INSTALL FRONT BUMPER HOLE COVER LH (for ALLION)

a.
B611287
2.229,0.906 2.74,1.146 true 2.771,1.083 2.99,1.26 0.219,0.177 10 true *a
*a Hook


Engage the hook.


b.

Engage the 3 claws to install the front bumper hole cover LH.


Hide 53128E 26.INSTALL LOWER SIDE RADIATOR GRILLE LH (for ALLION)

a.
B611286
2.021,1.406 2.531,1.646 true 2.552,1.552 2.771,1.729 0.219,0.177 10 true *a
*a Hook


Engage the hook.


b.

Engage the guide and 2 claws to install the lower side radiator grille LH.


Hide 53124C 27.INSTALL UPPER RADIATOR GRILLE MOULDING LH (for COROLLA)

a.
B535300
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 claws as shown in the illustration.


b.
B550450

Install the upper radiator grille moulding LH with the 5 screws.


Hide 53121F 28.INSTALL UPPER RADIATOR GRILLE MOULDING RH (for COROLLA)

HINT:

Use the same procedure as for the LH side.


Hide 53100A 29.INSTALL RADIATOR GRILLE ASSEMBLY (for ALLION)

a.

Engage the 9 claws.

B611285


b.

Install the radiator grille assembly with the 2 screws.

B611284


Hide 75310A 30.INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY (for COROLLA)

a.
B535296
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and 4 claws as shown in the illustration.


b.
B535297

Install the radiator grille emblem assembly with the screw.


Hide 75310A 31.INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY (for ALLION)

a.
B611283
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 claws as shown in the illustration.


b.
B611281

Install the radiator grille emblem assembly with the screw.


Hide 53395J 32.INSTALL HOOD TO FRONT END PANEL SEAL (for COROLLA)

a.
B535292

Engage the 13 clips to install the hood to front end panel seal.


Hide 53395J 33.INSTALL HOOD TO FRONT END PANEL SEAL (for ALLION)

a.
B611280

Engage the 13 clips to install the hood to front end panel seal.


Hide 53111 35.INSTALL RADIATOR GRILLE (for COROLLA)

a.

Engage the 9 claws as shown in the illustration.

B535291
0,0 0,0 false
V113147

Install in this Direction - -



b.
B535289
0,0 0,0 false
V100135

Screw
V100136

Clip


Install the radiator grille with the 8 screws and 2 clips.


Hide 86790B 36.INSTALL FRONT TELEVISION CAMERA ASSEMBLY (for ALLION)

Hide 53111 37.INSTALL RADIATOR GRILLE (for ALLION)

a.

Engage the guide and 8 claws.

B612260


b.

Install the 9 screws.

B611279


c.

Install the radiator grille with the 2 screws and 2 clips.

B611278
0,0 0,0 false
V100135

Screw
V100136

Clip



Hide 86799D 38.INSTALL FRONT TELEVISION CAMERA WIRE (for ALLION)

a.

w/ Panoramic View Monitor System:

i.
B684056

Engage the clamp.


ii.

Connect the connector to install the front television camera wire.



Hide 39.INSTALL RADIATOR GRILLE ASSEMBLY (for COROLLA)

a.

Engage the 4 guides and 7 claws as shown in the illustration.

B545195
0,0 0,0 false
V113147

Install in this Direction - -



b.

Install the radiator grille assembly with the 4 screws.

B545193


Hide 81210A 41.INSTALL FOG LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.


Hide 82119C 42.INSTALL NO. 5 ENGINE ROOM WIRE (w/ Parking Support Brake System)

a.

Engage the 10 clamps to install the No. 5 engine room wire.

B611305


Hide 16563C 45.INSTALL NO. 3 RADIATOR TO SUPPORT SEAL (for COROLLA)

a.
B545192
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and claw as shown in the illustration to install the No. 3 radiator to support seal.


Hide 16562J 46.INSTALL NO. 2 RADIATOR TO SUPPORT SEAL (for COROLLA)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 16563C 47.INSTALL NO. 3 RADIATOR TO SUPPORT SEAL (for ALLION)

a.
B611277
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and claw as shown in the illustration to install the No. 3 radiator to support seal.


Hide 16562J 48.INSTALL NO. 2 RADIATOR TO SUPPORT SEAL (for ALLION)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 49.INSTALL FRONT SPOILER COVER (for COROLLA)

a.

w/ Front Spoiler:

i.

Engage the 11 guides.

B545234


ii.

Install the 6 clips.


iii.

Install the front spoiler cover with the 7 screws.

B545233