RM3660EC _58 Vehicle Interior _080741 SUPPLEMENTAL RESTRAINT SYSTEMS _0392903 SPIRAL CABLE G

SUPPLEMENTAL RESTRAINT SYSTEMS  SPIRAL CABLE  INSPECTION  


PROCEDURE

Hide 84306 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY

NOTICE:
·

Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

·

Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.



a.

Visually check the spiral cable sub-assembly for defects.

i.

The defects are as follows:

·

Scratches

·

Small cracks

·

Dents

·

Chips

·

Cracks or other damage to the connector

OK:

No defects are found.



If any of the defects is found, replace the spiral cable sub-assembly with a new one.



b.

Check the spiral cable sub-assembly.

B545863C01
1.781,1.208 2.115,1.458 0.333,0.25 1.021,1.188 1.354,1.438 0.333,0.25 6.417,0.958 6.75,1.208 0.333,0.25 4.292,0.958 4.625,1.208 0.333,0.25 0.333,3.438 0.667,3.688 0.333,0.25 2.25,3.229 2.583,3.479 0.333,0.25 2.74,1.208 3.073,1.458 0.333,0.25 2.427,1.188 2.594,0.938 true 2.333,1.188 2.177,0.927 true 1.479,1.198 1.333,0.865 false 5.969,1.073 6.552,0.573 true 5.833,1.052 6.25,0.552 true 5.708,1.052 5.917,0.552 true 5.604,1.042 5.583,0.552 true 5.49,1.052 5.156,0.552 true 5.365,1.052 4.75,0.552 true 4.958,1.063 4.667,0.802 true 4.958,1.219 4.667,1.385 true 5.365,1.229 5.167,1.521 5.167,1.521 5.104,1.24 true 5.583,1.531 5.604,1.229 true 5.917,1.51 5.719,1.219 true 6.333,1.5 5.833,1.219 true 1.76,3.385 0.917,2.76 true 1.75,3.177 1.333,2.76 true 1.771,3.083 1.708,2.75 true 1.906,3.073 2.083,2.771 true 1.76,3.51 0.844,4.26 true 1.771,3.729 1.583,4.271 true 1.906,3.719 2,4.271 true 1.917,3.188 2.25,2.854 true 1.927,3.292 2.25,3.094 true 1.927,3.406 2.26,3.656 true 1.917,3.5 2.25,3.917 false 1.917,3.615 2.25,4.198 true 1.094,3.271 0.656,2.948 true 1.094,3.458 0.635,3.208 true 1.771,3.604 1.25,4.26 true 3.396,1.198 3.563,0.948 true 3.313,1.198 3.156,0.938 true 2.396,1.396 2.677,1.729 true 3.375,1.385 3.656,1.719 true 1.083,3.646 0.635,3.833 true 1.104,3.823 0.667,4.083 true 0.094,0.094 0.406,0.292 0.313,0.198 10 false *a 2.094,0.771 2.406,0.969 0.313,0.198 10 false D- 2.521,0.771 2.833,0.969 0.313,0.198 10 false D+ 1.24,0.708 1.552,0.906 0.313,0.198 10 false HO 1.844,1.26 2.229,1.552 0.385,0.292 10 false z15 6.521,0.99 6.833,1.188 0.313,0.198 10 false z3 4.396,1 4.708,1.198 0.313,0.198 10 false z6 4.354,0.719 4.938,0.979 0.583,0.26 10 false SUP 4.354,1.313 4.979,1.594 0.625,0.281 10 false SDN 4.604,0.375 5.073,0.604 0.469,0.229 10 false ILL- 4.958,0.375 5.375,0.573 0.417,0.198 10 false +DP2 5.417,0.375 5.833,0.573 0.417,0.198 10 false +DP 5.771,0.385 6.188,0.583 0.417,0.198 10 false AU1 6.115,0.396 6.531,0.594 0.417,0.198 10 false CCS 6.469,0.406 6.885,0.604 0.417,0.198 10 false IL+2 5.021,1.552 5.521,1.844 0.5,0.292 10 false ECC 5.438,1.552 5.896,1.958 0.458,0.406 10 false EAU 5.823,1.531 6.208,1.771 0.385,0.24 10 false AU2 6.229,1.542 6.781,1.927 0.552,0.385 10 false DIST 0.417,3.479 0.729,3.677 0.313,0.198 10 false I22 2.333,3.271 2.688,3.469 0.354,0.198 10 false I82 0.76,2.604 1.073,2.802 0.313,0.198 10 false EAU 1.177,2.594 1.49,2.792 0.313,0.198 10 false ECC 1.573,2.583 1.958,2.927 0.385,0.344 10 false SDN 1.958,2.594 2.531,2.917 0.573,0.323 10 false SUP 0.677,4.281 0.99,4.479 0.313,0.198 10 false AU2 1.073,4.281 1.583,4.51 0.51,0.229 10 false DIST 1.5,4.292 1.813,4.49 0.313,0.198 10 false HO 1.875,4.281 2.313,4.5 0.438,0.219 10 false IL+2 2.292,2.771 2.854,3.021 0.563,0.25 10 false ILL- 2.292,3 2.688,3.177 0.396,0.177 10 false +DP2 2.292,3.583 2.688,3.76 0.396,0.177 10 false +DP 2.292,3.844 2.688,4.021 0.396,0.177 10 false AU1 2.292,4.146 2.688,4.323 0.396,0.177 10 false CCS 0.448,2.865 0.76,3.063 0.313,0.198 10 false D+ 0.458,3.125 0.771,3.323 0.313,0.198 10 false D- 1.146,1.24 1.458,1.438 0.313,0.198 10 false A 2.802,1.26 3.188,1.552 0.385,0.292 10 false z16 3.052,0.781 3.365,0.979 0.313,0.198 10 false D2- 3.479,0.781 3.792,0.979 0.313,0.198 10 false D2+ 2.719,1.677 3.031,1.875 0.313,0.198 10 false *b 3.688,1.677 4,1.875 0.313,0.198 10 false *c 0.396,3.771 0.76,3.958 0.365,0.188 10 false D2- 0.396,4.042 0.76,4.229 0.365,0.188 10 false D2+
*a Component without harness connected
(Spiral Cable Sub-assembly) 		*b Color: Light Green
*c Color: Black - -
V100144

Interlock - -


NOTICE:
·

When rotating the spiral cable sub-assembly, make sure to push on the interlock shown in the illustration to release the interlock mechanism.

·

As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.



i.

Set the spiral cable sub-assembly to the center position.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SPIRAL CABLE>INSTALLATION


ii.

Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I82-1 (SDN) - z6-4 (SDN) Always 3 Ω or less
I82-2 (ECC) - z6-3 (ECC) Always 3 Ω or less
I82-2 (ECC) - z3-12 (ECC) Always 3 Ω or less
I82-4 (EAU) - z3-10 (EAU) Always 3 Ω or less
I82-5 (AU2) - z3-9 (AU2) Always 3 Ω or less
I82-6 (DIST) - z3-8 (DIST) Always 3 Ω or less
I82-7 (HO) - A (HO) Always 3 Ω or less
I82-8 (SUP) - z6-2 (SUP) Always 3 Ω or less
I82-9 (ILL-) - z3-6 (ILL-) Always 3 Ω or less
I82-10 (+DP2) - z3-5 (+DP2) Always 3 Ω or less
I82-11 (+DP) - z3-4 (+DP) Always 3 Ω or less
I82-12 (AU1) - z3-3 (AU1) Always 3 Ω or less
I82-13 (CCS) - z3-2 (CCS) Always 3 Ω or less
I82-14 (IL+2) - z3-1 (IL+2) Always 3 Ω or less
I22-1 (D+) - z15-2 (D+) Always Below 1 Ω
I22-2 (D-) - z15-1 (D-) Always Below 1 Ω
I22-3 (D2-) - z16-1 (D2-) Always Below 1 Ω
I22-4 (D2+) - z16-2 (D2+) Always Below 1 Ω



iii.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I82-1 (SDN) - z6-4 (SDN) Always 3 Ω or less
I82-2 (ECC) - z6-3 (ECC) Always 3 Ω or less
I82-2 (ECC) - z3-12 (ECC) Always 3 Ω or less
I82-4 (EAU) - z3-10 (EAU) Always 3 Ω or less
I82-5 (AU2) - z3-9 (AU2) Always 3 Ω or less
I82-6 (DIST) - z3-8 (DIST) Always 3 Ω or less
I82-7 (HO) - A (HO) Always 3 Ω or less
I82-8 (SUP) - z6-2 (SUP) Always 3 Ω or less
I82-9 (ILL-) - z3-6 (ILL-) Always 3 Ω or less
I82-10 (+DP2) - z3-5 (+DP2) Always 3 Ω or less
I82-11 (+DP) - z3-4 (+DP) Always 3 Ω or less
I82-12 (AU1) - z3-3 (AU1) Always 3 Ω or less
I82-13 (CCS) - z3-2 (CCS) Always 3 Ω or less
I82-14 (IL+2) - z3-1 (IL+2) Always 3 Ω or less
I22-1 (D+) - z15-2 (D+) Always Below 1 Ω
I22-2 (D-) - z15-1 (D-) Always Below 1 Ω
I22-3 (D2-) - z16-1 (D2-) Always Below 1 Ω
I22-4 (D2+) - z16-2 (D2+) Always Below 1 Ω



iv.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I82-1 (SDN) - z6-4 (SDN) Always 3 Ω or less
I82-2 (ECC) - z6-3 (ECC) Always 3 Ω or less
I82-2 (ECC) - z3-12 (ECC) Always 3 Ω or less
I82-4 (EAU) - z3-10 (EAU) Always 3 Ω or less
I82-5 (AU2) - z3-9 (AU2) Always 3 Ω or less
I82-6 (DIST) - z3-8 (DIST) Always 3 Ω or less
I82-7 (HO) - A (HO) Always 3 Ω or less
I82-8 (SUP) - z6-2 (SUP) Always 3 Ω or less
I82-9 (ILL-) - z3-6 (ILL-) Always 3 Ω or less
I82-10 (+DP2) - z3-5 (+DP2) Always 3 Ω or less
I82-11 (+DP) - z3-4 (+DP) Always 3 Ω or less
I82-12 (AU1) - z3-3 (AU1) Always 3 Ω or less
I82-13 (CCS) - z3-2 (CCS) Always 3 Ω or less
I82-14 (IL+2) - z3-1 (IL+2) Always 3 Ω or less
I22-1 (D+) - z15-2 (D+) Always Below 1 Ω
I22-2 (D-) - z15-1 (D-) Always Below 1 Ω
I22-3 (D2-) - z16-1 (D2-) Always Below 1 Ω
I22-4 (D2+) - z16-2 (D2+) Always Below 1 Ω


If the result is not as specified, replace the spiral cable sub-assembly.