RM3660EC _58 Vehicle Interior _080733 HEATING / AIR CONDITIONING _0393729 AIR CONDITIONING UNIT(for Gasoline Model) A

HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT(for Gasoline Model)  REASSEMBLY  


PROCEDURE

Hide 88501 2.INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

a.
E399955

Install the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor to the upper heater case.


b.

Engage the clamp.


c.

Engage the 10 claws to install the upper heater case with No. 1 cooler evaporator sub-assembly to the lower heater case.

E399954


d.

Install the 2 screws.


Hide 88515 3.INSTALL COOLER EXPANSION VALVE

a.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

Compressor Oil:

ND-OIL 8 or equivalent



b.

Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.



c.
E399953

Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque:
3.5 N*m (36 kgf*cm, 31 in.*lbf)


Hide 87050E 8.INSTALL NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

for M15B-FKS, M15C-FKS:

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING UNIT (for HV Model)>REASSEMBLY

Hide 87050D 9.INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (w/ Rear Air Duct)

a.

for M15B-FKS, M15C-FKS:

i.
E513081C01
2.844,1.5 2.542,0.906 true 2.521,0.854 2.125,0.615 true 2.865,1.417 3.052,1.615 0.188,0.198 10 false *a 1.958,0.51 2.146,0.708 0.188,0.198 10 false *a
*a Reference Point


Using the reference points, install the No. 2 air conditioning radiator damper servo sub-assembly with the 2 screws.



b.

except M15B-FKS, M15C-FKS:

i.
E412911C01
1.521,0.833 1.104,1.031 1.104,1.031 1.563,0.885 true 2,1.208 1.927,1.5 1.927,1.5 1.917,1.198 true 0.938,0.927 1.125,1.125 0.188,0.198 10 false *a 1.854,1.49 2.042,1.688 0.188,0.198 10 false *a
*a Reference Point


Using the reference points, install the No. 2 air conditioning radiator damper servo sub-assembly with the 2 screws.



Hide 87050C 10.INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

a.

for M15B-FKS, M15C-FKS:

i.
E513083C01
2.573,0.906 3.115,0.5 true 1.938,1.115 2.521,0.885 true 3.135,0.396 3.323,0.594 0.188,0.198 10 false *a 1.792,1.031 1.979,1.229 0.188,0.198 10 false *a
*a Reference Point


Using the reference points, install the No. 1 air conditioning radiator damper servo sub-assembly with the 2 screws.



b.

except M15B-FKS, M15C-FKS:

i.

Align each gear on the air conditioning radiator assembly as shown in the illustration, and then check that the gears of the No. 1 air conditioning radiator damper servo sub-assembly are aligned as shown in the illustration.

E402207C03
1.792,1.729 3.25,0.708 3.25,0.708 2.406,2.104 true 5.198,1.313 4.875,0.375 4.875,0.375 6.073,1.115 true 3.344,0.594 3.594,0.813 0.25,0.219 10 false *a 4.656,0.271 4.906,0.49 0.25,0.219 10 false *a
*a Reference Point - -



ii.
E402206

Install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.



Hide 87710G 12.INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

a.
E412904C01
0,0 0,0 false
V113147

Install in this Direction


Install the quick heater assembly as shown in the illustration.


Hide 87114L 13.INSTALL NO. 2 HEATER COVER (w/ PTC Heater)

a.
E412946

Engage the claw and 2 guides.


b.

Install the No. 2 heater cover with the screw.


Hide 87114B 14.INSTALL HEATER COVER (w/o PTC Heater)

a.
E339333C01
0,0 0,0 false
V113147

Install in this Direction


Install the heater cover as shown in the illustration.


b.

Install the screw.


Hide 82210K 15.INSTALL AIR CONDITIONING HARNESS ASSEMBLY

a.

for Automatic Air Conditioning System except M15B-FKS, M15C-FKS:

i.
E411525C06
2.344,1.188 2.99,0.708 true 1.198,1.563 1.917,1.615 true 1.969,1.917 0.917,1.771 0.917,1.771 2.01,1.792 true 3.042,0.573 3.354,0.729 0.313,0.156 10 false *A 0.979,1.469 1.292,1.625 0.313,0.156 10 false *A 0.698,1.698 1.01,1.854 0.313,0.156 10 false *A
*A w/ Rear Air Duct


Engage each clamp.


ii.

Connect each connector to install the air conditioning harness assembly.



b.

for Automatic Air Conditioning System and M15B-FKS, M15C-FKS:

i.

Engage each clamp.

E513079


ii.

Connect each connector to install the air conditioning harness assembly.



c.

for Manual Air Conditioning System:

i.

Engage each clamp.

E513088


ii.

Connect the connector to install the air conditioning harness assembly.



Hide 16.INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

a.
E418732C01
0.573,0.5 0.896,0.729 0.323,0.229 10 false *a 1.125,1.938 1.438,2.156 0.313,0.219 10 false *b 2.042,2.99 2.25,3.188 0.208,0.198 10 true *a
*a MAX COLD
*b MAX WARM


Set the cable gear and unit gear to the MAX COLD position.


b.
E418731

Engage the 3 claws to install the air mix damper control cable sub-assembly.


c.
E418730

Engage the 2 clamps.


Hide 17.INSTALL HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

a.
E418729C01
0.813,2.115 1.073,2.354 0.26,0.24 10 false *a 0.813,2.656 1.042,2.885 0.229,0.229 10 true *a 0.469,1.531 0.729,1.771 0.26,0.24 10 false *b
*a FACE
*b 45°


Set the cable gear and unit link to the FACE position.


b.
E418728

Engage the 3 claws to install the heater control cable sub-assembly.


c.
E418727

Engage the 2 clamps.


Hide 88650N 18.INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

a.

for Automatic Air Conditioning System:

i.
E401059C01
0,0 0,0 false
V113147

Install in this Direction


Engage the guide to temporarily install the air conditioning amplifier assembly as shown in the illustration.


ii.

Install the air conditioning amplifier assembly with the screw.


iii.

Connect the connector.



b.

for Manual Air Conditioning System:

i.
E418615C01
0,0 0,0 false
V113147

Install in this Direction


Engage the guide to temporarily install the air conditioning amplifier assembly as shown in the illustration.


ii.

Install the air conditioning amplifier assembly with the screw.



Hide 87212 19.INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct)

a.
E399931C02
0,0 0,0 false
V113147

Install in this Direction


Engage the 3 claws to install the rear No. 1 air duct as shown in the illustration.


Hide 88898D 21.INSTALL GROMMET (w/ Grommet)

a.
E399928

Engage the 2 claws to install the grommet.


Hide 82143C 24.INSTALL NO. 3 INSTRUMENT PANEL WIRE (w/ PTC Heater)

a.
E412901

Engage the 5 clamps to install the No. 3 instrument panel wire.


b.

Connect the 2 connectors.