RM3660EC _59 Vehicle Exterior _080736 EXTERIOR PANELS / TRIM _0392547 FRONT BUMPER(for GTMC Made) A

EXTERIOR PANELS / TRIM  FRONT BUMPER(for GTMC Made)  REASSEMBLY  


PROCEDURE

Hide 52134G 1.INSTALL FRONT BUMPER BRACKET LH

a.
B545537
0,0 0,0 false
V113147

Install in this Direction


Install the front bumper bracket LH with the 4 bolts as shown in the illustration.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


Hide 52133F 2.INSTALL FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.


Hide 52132A 3.INSTALL NO. 2 FRONT BUMPER REINFORCEMENT

a.
B545535
0,0 0,0 false
V113147

Install in this Direction


Install the No. 2 front bumper reinforcement with the 2 nuts as shown in the illustration.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)


Hide 52618 4.INSTALL LOWER FRONT BUMPER ABSORBER (except Sport Package)

a.
B545533
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides as shown in the illustration.


b.

Install the lower front bumper absorber with the 3 clips.


Hide 52618 5.INSTALL LOWER FRONT BUMPER ABSORBER (for Sport Package)

a.
B574103
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 guides to install the lower front bumper absorber as shown in the illustration.


Hide 57013C 6.INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

a.
B545531
0,0 0,0 false
V113147

Install in this Direction


Install the front side member bracket sub-assembly RH with the 4 bolts as shown in the illustration.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


Hide 57014A 7.INSTALL FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

a.
B545529
0,0 0,0 false
V113147

Install in this Direction


Install the front side member bracket sub-assembly LH with the 4 bolts as shown in the illustration.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


b.
B545527

Engage the 2 clamps.


Hide 52131A 8.INSTALL FRONT BUMPER REINFORCEMENT

a.
B545526
0,0 0,0 false
V113147

Install in this Direction


Engage the guide as shown in the illustration.


b.

Install the front bumper reinforcement with the 8 bolts.

Torque:
50 N*m (510 kgf*cm, 37 ft.*lbf)


c.

w/ clip:

i.
B545524

Install the clip.



d.

Engage each clamp.


Hide 52611 9.INSTALL FRONT BUMPER ENERGY ABSORBER (except Sport Package)

a.
B545523
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 guides as shown in the illustration to install the front bumper energy absorber.


Hide 52611 10.INSTALL FRONT BUMPER ENERGY ABSORBER (for Sport Package)

a.
B574101
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 guides as shown in the illustration to install the front bumper energy absorber.


Hide 52527C 11.INSTALL NO. 2 LOWER FRONT BUMPER RETAINER

a.
B545521

Engage the claw to install the No. 2 lower front bumper retainer.


Hide 52116A 12.INSTALL FRONT BUMPER SIDE SUPPORT LH

a.
B545538
0,0 0,0 false
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Engage the claw and clip as shown in the illustration.


b.
B545519

Install the front bumper side support LH with the bolt.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


Hide 52115A 13.INSTALL FRONT BUMPER SIDE SUPPORT RH

HINT:

Use the same procedure as for the LH side.


Hide 53879H 14.INSTALL FRONT FENDER LINER RETAINER

a.
B609962
0,0 0,0 false
V113147

Install in this Direction


Install the 2 front fender liner retainers as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.



Hide 47749F 15.INSTALL PIN HOLD CLIP

a.
B609961
0,0 0,0 false
V113147

Install in this Direction


Engage the 4 claws as shown in the illustration to install the 2 pin hold clips.

HINT:

Use the same procedure for the RH side and LH side.



Hide 81482C 16.INSTALL FOG LIGHT COVER LH (except Sport Package)

a.
B550454

Engage the guide and 3 claws.


b.
B545515

Install the fog light cover LH with the clip.


Hide 81481E 17.INSTALL FOG LIGHT COVER RH (except Sport Package)

HINT:

Use the same procedure as for the LH side.


Hide 52113D 18.INSTALL FRONT BUMPER EXTENSION LH (for Sport Package)

a.

for LEVIN:

i.
B624722

Engage the 7 claws.


ii.

Install the front bumper extension LH with the screw.



Hide 52112D 19.INSTALL FRONT BUMPER EXTENSION RH (for Sport Package)

a.

for LEVIN:

HINT:

Use the same procedure as for the LH side.



Hide 20.INSTALL FRONT BUMPER HOLE COVER LH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B624723

Engage the 6 claws to install the front bumper hole cover LH.



Hide 21.INSTALL FRONT BUMPER HOLE COVER RH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B624724

Engage the 7 claws to install the front bumper hole cover RH.



Hide 52742 22.INSTALL NO. 2 FRONT BUMPER BAR GARNISH (for Sport Package)

a.

for LEVIN GT:

i.
B620010

Engage the 3 claws.


ii.

Install the No. 2 front bumper bar garnish with the 2 screws.



Hide 52741 23.INSTALL NO. 1 FRONT BUMPER BAR GARNISH (for Sport Package)

a.

for LEVIN GT:

HINT:

Use the same procedure as for the LH side.



Hide 52713A 24.INSTALL FRONT BUMPER SIDE MOULDING LH (for Sport Package)

a.

for LEVIN GT:

i.
B620008

Engage the 3 claws.


ii.

Install the front bumper side moulding LH with the 2 screws.



Hide 52712 25.INSTALL FRONT BUMPER SIDE MOULDING RH (for Sport Package)

a.

for LEVIN GT:

i.
B620009

Engage the 4 claws.


ii.

Install the front bumper side moulding LH with the 2 screws.



Hide 52711C 26.INSTALL FRONT BUMPER MOULDING (except Sport Package)

a.

for NR Series Engine:

i.

Engage the 12 claws.

B545514


ii.
B545513

Install the front bumper moulding with the 4 screws.



b.

except NR Series Engine:

i.

Engage the 5 guides and 8 claws.

B682399


ii.

Install the front bumper moulding with the 2 screws.

B682398



Hide 27.INSTALL NO. 2 FRONT BUMPER MOULDING (except Sport Package)

a.

for NR Series Engine:

i.
B545512

Engage the 2 claws.


ii.
B545511

Install the No. 2 front bumper moulding with the 2 screws.



Hide 53102A 28.INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Sport Package)

a.

for LEVIN GT:

i.

Engage the 23 claws.

B624718


ii.

Install the lower radiator grille sub-assembly with the 6 screws.



Hide 52113D 29.INSTALL FRONT BUMPER EXTENSION LH (for Sport Package)

a.

for LEVIN GT:

i.
B624720

Engage the guide and 7 claws.


ii.

Install the front bumper extension LH with the screw.



Hide 52112D 30.INSTALL FRONT BUMPER EXTENSION RH (for Sport Package)

a.

for LEVIN GT:

HINT:

Use the same procedure as for the LH side.



Hide 52040 31.INSTALL FRONT BUMPER HOLE COVER ASSEMBLY LH (for Sport Package)

a.

for LEVIN GT:

i.
B624716
2.49,1.448 2.781,1.427 false 2.333,1.365 2.646,1.563 0.313,0.198 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the 2 guides and 4 claws to install the front bumper hole cover assembly LH.



Hide 53112A 32.INSTALL LOWER RADIATOR GRILLE (for Sport Package)

a.

for LEVIN NR Series Engine:

i.

Engage the 12 claws.

B574098


ii.

Install the lower radiator grille with the 7 screws.



b.

for LEVIN except NR Series Engine:

i.
B657877

Engage the 6 claws to install the fog light cover LH.


ii.
B657878

Engage the 7 claws to install the fog light cover RH.


iii.

Engage the 25 claws.

B682410


iv.

Install the lower radiator grille with the 4 screws.

B682409



Hide 53124D 33.INSTALL LOWER RADIATOR GRILLE MOULDING LH (for Sport Package)

a.

for LEVIN except NR Series Engine:

i.
B682408

Install the lower radiator grille moulding LH with the 3 screws.



Hide 53123C 34.INSTALL LOWER RADIATOR GRILLE MOULDING RH (for Sport Package)

a.

for LEVIN except NR Series Engine:

HINT:

Use the same procedure as for the LH side.



Hide 53128G 35.INSTALL LOWER SIDE RADIATOR GRILLE LH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B574095
1.75,2.51 2.094,2.49 false 1.573,2.406 1.885,2.563 0.313,0.156 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the 2 guides and 3 claws to install the front bumper hole cover LH.



b.

for LEVIN except NR Series Engine:

i.
B682407
1.917,1.698 2.229,1.802 true 2.26,1.719 2.573,1.917 0.313,0.198 10 true *a
*a Hook


Engage the hook.


ii.

Engage the 2 guides and 4 claws to install the front bumper hole cover LH.



Hide 75311 36.INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY (except Sport Package)

a.

w/ Pre-collision System:

i.
B616887

Engage the guide and 4 claws.


ii.

Install the radiator grille emblem assembly with the screw.



Hide 75311 37.INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY (except Sport Package)

a.

w/o Pre-collision System:

i.
B616886

Engage the guide and 4 claws.


ii.

Install the radiator grille emblem assembly with the screw.



Hide 75311 38.INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (for Sport Package)

HINT:

When installing the radiator grille (or front panel) emblem, heat the front bumper cover and radiator grille (or front panel) emblem using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)
Radiator Grille (or Front Panel) Emblem

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover or radiator grille (or front panel) emblem excessively.


a.

Clean the front bumper cover surface.

i.

Using a heat light, heat the front bumper cover surface.


ii.

Remove any remaining double-sided tape from the front bumper cover.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Using a heat light, heat the front bumper cover and a new radiator grille (or front panel) emblem.


c.

Remove the release paper from the radiator grille (or front panel) emblem.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



d.
B574093

Engage the 2 pins and install the radiator grille (or front panel) emblem as shown in the illustration.


Hide 53111 39.INSTALL RADIATOR GRILLE (except Sport Package)

a.

Engage the 10 claws to install the radiator grille.

B616881


Hide 40.INSTALL RADIATOR GRILLE GARNISH (for Sport Package)

a.
B574091

Engage the 4 claws to install the radiator grille garnish as shown in the illustration.


Hide 41.INSTALL FRONT BUMPER INNER BRACKET (for Sport Package)

a.
B585678

Engage the 2 guides.


b.

Install the front bumper inner bracket with the 4 screws.


Hide 53112A 42.INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (except Sport Package)

a.

for NR Series Engine:

i.

Engage the 17 claws.

B616885


ii.
B616884

Install the lower radiator grille sub-assembly with the 4 screws.



b.

except NR Series Engine:

i.

Engage the 17 claws.

B682397


ii.
B682396

Install the lower radiator grille sub-assembly with the 4 screws.



Hide 52128B 43.INSTALL FRONT BUMPER HOLE COVER LH (except Sport Package)

a.

for NR Series Engine:

i.
B545504
1.219,0.729 1.073,0.531 false 1.26,0.74 1.49,0.938 0.229,0.198 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the guide and 2 claws to install the front bumper hole cover LH.



b.

except NR Series Engine:

i.
B682395
2.885,0.563 2.635,0.427 false 2.458,0.333 2.771,0.531 0.313,0.198 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the guide and 2 claws to install the front bumper hole cover LH.



Hide 53128G 44.INSTALL LOWER SIDE RADIATOR GRILLE LH (except Sport Package)

a.

for NR Series Engine:

i.
B545502
1.781,2.646 1.979,2.458 false 1.667,2.635 1.979,2.792 0.313,0.156 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the 3 claws to install the lower side radiator grille LH.



b.

except NR Series Engine:

i.
B682394
2.813,0.594 2.615,0.375 false 2.458,0.271 2.771,0.469 0.313,0.198 10 false *a
*a Hook
V113147

Install in this Direction


Engage the hook.


ii.

Engage the 2 claws to install the lower side radiator grille LH.



Hide 52421A 45.INSTALL FRONT BUMPER PAD (except Sport Package)

HINT:

When installing the front bumper pad, heat the front bumper cover using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover excessively.


a.

Clean the front bumper cover surface.

i.

Using a heat light, heat the front bumper cover surface.


ii.

Remove any remaining double-sided tape from the front bumper cover.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Remove the release paper from a new front bumper pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



c.
B545506

Install the front bumper pad.

HINT:

Use the same procedure for the RH side and LH side.



Hide 52421A 46.INSTALL FRONT BUMPER PAD (for Sport Package)

HINT:

When installing the front bumper pad, heat the front bumper cover using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover excessively.


a.

Clean the front bumper cover surface.

i.

Using a heat light, heat the front bumper cover surface.


ii.

Remove any remaining double-sided tape from the front bumper cover.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Remove the release paper from a new front bumper pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



c.
B574096

Install the front bumper pad.

HINT:

Use the same procedure for the RH side and LH side.



Hide 53395E 48.INSTALL HOOD TO FRONT END PANEL SEAL

a.
B545496

Engage the 9 clips to install the hood to front end panel seal.


Hide 53114A 49.INSTALL INNER RADIATOR GRILLE (except Sport Package)

a.

Engage the 11 claws.

B545495


b.
B545494

Install the 5 screws.


c.
B545493
0,0 0,0 false
V100135

Screw
V100136

Clip


Install the inner radiator grille with the 2 screws and 4 clips.


d.
B545492

Engage the 2 guides.


Hide 53114A 50.INSTALL INNER RADIATOR GRILLE (for Sport Package)

a.

for LEVIN:

i.

Engage the 2 guides and 2 claws.

B574089


ii.
B574088

Install the 5 screws.


iii.
B570823
0,0 0,0 false
V100135

Screw
V100136

Clip


Install the inner radiator grille with the 2 screws and 4 clips.


iv.
B570822

Engage the 2 guides.



b.

for LEVIN GT:

i.

Engage the 2 guides and 2 claws.

B624710


ii.
B624709

Install the 5 screws.


iii.
B624708
0,0 0,0 false
V100135

Screw
V100136

Clip


Install the inner radiator grille with the 2 screws and 4 clips.


iv.
B624707

Engage the 2 guides.



Hide 16563C 51.INSTALL NO. 3 RADIATOR TO SUPPORT SEAL (except Sport Package)

a.
B545491
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and claw to install the No. 3 radiator to support seal as shown in the illustration.


Hide 16563C 52.INSTALL NO. 3 RADIATOR TO SUPPORT SEAL (for Sport Package)

a.
B570821
0,0 0,0 false
V113147

Install in this Direction


Engage the guide and claw to install the No. 3 radiator to support seal as shown in the illustration.


Hide 16562K 53.INSTALL NO. 2 RADIATOR TO SUPPORT SEAL (except Sport Package)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 16562K 54.INSTALL NO. 2 RADIATOR TO SUPPORT SEAL (for Sport Package)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 52114B 55.INSTALL FRONT BUMPER EXTENSION MOUNTING BRACKET (except Sport Package)

a.

for NR Series Engine:

i.
B545489
0,0 0,0 false
V113147

Install in this Direction


Engage the 2 claws as shown in the illustration.


ii.
B545487

Install the front bumper extension mounting bracket with the 2 screws.