RM3660EC _59 Vehicle Exterior _080736 EXTERIOR PANELS / TRIM _0392547 FRONT BUMPER(for GTMC Made) A

EXTERIOR PANELS / TRIM  FRONT BUMPER(for GTMC Made)  DISASSEMBLY  


PROCEDURE

Hide 52114B 1.REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET (except Sport Package)

a.

for NR Series Engine:

i.
B545487

Remove the 2 screws.


ii.
B545488
0,0 0,0 false
V113147

Remove in this Direction


Disengage the 2 claws as shown in the illustration to remove the front bumper extension mounting bracket.



Hide 16563C 2.REMOVE NO. 3 RADIATOR TO SUPPORT SEAL (except Sport Package)

a.
B545490
0,0 0,0 false
V113147

Remove in this Direction


Disengage the claw and guide to remove the No. 3 radiator to support seal as shown in the illustration.


Hide 16563C 3.REMOVE NO. 3 RADIATOR TO SUPPORT SEAL (for Sport Package)

a.
B570820
0,0 0,0 false
V113147

Remove in this Direction


Disengage the claw and guide to remove the No. 3 radiator to support seal as shown in the illustration.


Hide 16562K 4.REMOVE NO. 2 RADIATOR TO SUPPORT SEAL (except Sport Package)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 16562K 5.REMOVE NO. 2 RADIATOR TO SUPPORT SEAL (for Sport Package)

HINT:

Use the same procedure as for the No. 3 radiator to support seal.


Hide 53114A 6.REMOVE INNER RADIATOR GRILLE (except Sport Package)

a.
B545492

Disengage the 2 guides.


b.
B545493
0,0 0,0 false
V100135

Screw
V100136

Clip


Remove the 2 screws and 4 clips.


c.
B545494

Remove the 5 screws.


d.

Disengage the 11 claws to remove the inner radiator grille.

B545495


Hide 53114A 7.REMOVE INNER RADIATOR GRILLE (for Sport Package)

a.

for LEVIN:

i.
B570822

Disengage the 2 guides.


ii.
B570823
0,0 0,0 false
V100135

Screw
V100136

Clip


Remove the 2 screws and 4 clips.


iii.
B574088

Remove the 5 screws.


iv.

Disengage the 2 claws and 2 guides to remove the inner radiator grille.

B574089



b.

for LEVIN GT:

i.
B624707

Disengage the 2 guides.


ii.
B624708
0,0 0,0 false
V100135

Screw
V100136

Clip


Remove the 2 screws and 4 clips.


iii.
B624709

Remove the 5 screws.


iv.

Disengage the 2 claws and 2 guides to remove the inner radiator grille.

B624710



Hide 53395E 8.REMOVE HOOD TO FRONT END PANEL SEAL

a.
B545496

Disengage the 9 clips to remove the hood to front end panel seal.


Hide 52421A 10.REMOVE FRONT BUMPER PAD (except Sport Package)

a.
B545506

Remove the front bumper pad.

HINT:

Use the same procedure for the RH side and LH side.



Hide 52421A 11.REMOVE FRONT BUMPER PAD (for Sport Package)

a.
B574096

Remove the front bumper pad.

HINT:

Use the same procedure for the RH side and LH side.



Hide 53128G 12.REMOVE LOWER SIDE RADIATOR GRILLE LH (except Sport Package)

a.

for NR Series Engine:

i.
B545501
1.958,2.271 2.229,2.271 false 2.24,2.177 2.438,2.365 0.198,0.188 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 3 claws.


ii.

Disengage the hook to remove the lower side radiator grille LH.



b.

except NR Series Engine:

i.
B682392
2.771,0.573 2.479,0.458 false 2.323,0.365 2.635,0.563 0.313,0.198 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 2 claws.


ii.

Disengage the hook to remove the lower side radiator grille LH.



Hide 52128B 13.REMOVE FRONT BUMPER HOLE COVER LH (except Sport Package)

a.

for NR Series Engine:

i.
B545503
1.01,0.594 1.26,0.708 false 1.281,0.625 1.594,0.781 0.313,0.156 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 2 claws and guide.


ii.

Disengage the hook to remove the front bumper hole cover LH.



b.

except NR Series Engine:

i.
B682393
2.844,0.542 2.563,0.365 false 2.396,0.271 2.708,0.469 0.313,0.198 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 2 claws and guide.


ii.

Disengage the hook to remove the front bumper hole cover LH.



Hide 53112A 14.REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY (except Sport Package)

a.

for NR Series Engine:

i.
B616884

Remove the 4 screws.


ii.

Disengage the 17 claws to remove the lower radiator grille sub-assembly.

B616885



b.

except NR Series Engine:

i.
B682396

Remove the 4 screws.


ii.

Disengage the 17 claws to remove the lower radiator grille sub-assembly.

B682397



Hide 15.REMOVE FRONT BUMPER INNER BRACKET (for Sport Package)

a.
B585678

Remove the 4 screws.


b.

Disengage the 2 guides to remove the front bumper inner bracket.


Hide 16.REMOVE RADIATOR GRILLE GARNISH (for Sport Package)

a.
B574091

Disengage the 4 claws to remove the radiator grille garnish as shown in the illustration.


Hide 53111 17.REMOVE RADIATOR GRILLE (except Sport Package)

a.

Disengage the 10 claws to remove the radiator grille.

B616881


Hide 75311 18.REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY (except Sport Package)

a.

w/o Pre-collision System:

i.
B616886

Remove the screw.


ii.

Disengage the 4 claws and guide to remove the radiator grille emblem assembly.



Hide 75311 19.REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY (except Sport Package)

a.

w/ Pre-collision System:

i.
B616887

Remove the screw.


ii.

Disengage the 4 claws and guide to remove the radiator grille emblem assembly.



Hide 75311 20.REMOVE RADIATOR GRILLE (OR FRONT PANEL) EMBLEM (for Sport Package)

HINT:

When removing the radiator grille (or front panel) emblem, heat the front bumper cover and radiator grille (or front panel) emblem using a heat light.


Heating Temperature
Item Temperature
Front Bumper Cover 20 to 30°C (68 to 86°F)
Radiator Grille (or Front Panel) Emblem

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the front bumper cover and radiator grille (or front panel) emblem excessively.


a.
B574092
0,0 0,0 false
V100155

Protective Tape


Apply protective tape around the radiator grille (or front panel) emblem as shown in the illustration.


b.

Using a moulding remover, separate the double-sided tape and disengage the 2 pins to remove the radiator grille (or front panel) emblem.

NOTICE:

Be careful not to damage the front bumper cover.



Hide 53128G 21.REMOVE LOWER SIDE RADIATOR GRILLE LH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B574094
1.76,2.479 2.094,2.49 false 1.583,2.365 1.896,2.563 0.313,0.198 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 3 claws and 2 guides.


ii.

Disengage the hook to remove the lower side radiator grille LH.



b.

for LEVIN except NR Series Engine:

i.
B682407
1.917,1.698 2.229,1.802 true 2.26,1.719 2.573,1.917 0.313,0.198 10 true *a
*a Hook


Disengage the 4 claws and 2 guides.


ii.

Disengage the hook to remove the front bumper hole cover LH.



Hide 53124D 22.REMOVE LOWER RADIATOR GRILLE MOULDING LH (for Sport Package)

a.

for LEVIN except NR Series Engine:

i.
B682408

Remove the 3 screws and lower radiator grille moulding LH.



Hide 53123C 23.REMOVE LOWER RADIATOR GRILLE MOULDING RH (for Sport Package)

a.

for LEVIN except NR Series Engine:

HINT:

Use the same procedure as for the LH side.



Hide 53112A 24.REMOVE LOWER RADIATOR GRILLE (for Sport Package)

a.

for LEVIN NR Series Engine:

i.

Remove the 7 screws.

B574098


ii.

Disengage the 12 claws and remove the lower radiator grille.



b.

for LEVIN except NR Series Engine:

i.

Remove the 4 screws.

B682409


ii.

Disengage the 25 claws and remove the lower radiator grille.

B682410


iii.
B657877

Disengage the 6 claws to remove the fog light cover LH.


iv.
B657878

Disengage the 7 claws to remove the fog light cover RH.



Hide 52040 25.REMOVE FRONT BUMPER HOLE COVER ASSEMBLY LH (for Sport Package)

a.

for LEVIN GT:

i.
B624715
2.51,1.49 2.781,1.458 false 2.354,1.406 2.667,1.604 0.313,0.198 10 false *a
*a Hook
V113147

Remove in this Direction


Disengage the 4 claws and 2 guides.


ii.

Disengage the hook to remove the front bumper hole cover assembly LH.



Hide 53102A 26.REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Sport Package)

a.

for LEVIN GT:

i.

Remove the 8 screws.

B624717


ii.

Disengage the 33 claws and remove the lower radiator grille sub-assembly.



Hide 52113D 27.REMOVE FRONT BUMPER EXTENSION LH (for Sport Package)

a.

for LEVIN GT:

i.
B624719

Disengage the 2 claws and guide to remove the front bumper extension LH.



Hide 52112D 28.REMOVE FRONT BUMPER EXTENSION RH (for Sport Package)

a.

for LEVIN GT:

HINT:

Use the same procedure as for the LH side.



Hide 29.REMOVE NO. 2 FRONT BUMPER MOULDING (except Sport Package)

a.

for NR Series Engine:

i.
B545511

Remove the 2 screws.


ii.
B545512

Disengage the 2 claws to remove the No. 2 front bumper moulding.



Hide 52711C 30.REMOVE FRONT BUMPER MOULDING (except Sport Package)

a.

for NR Series Engine:

i.
B545513

Remove the 4 screws.


ii.

Disengage the 12 claws to remove the front bumper moulding.

B545514



b.

except NR Series Engine:

i.

Remove the 2 screws.

B682398


ii.

Disengage the 8 claws and 5 guides to remove the front bumper moulding.

B682399



Hide 52713A 31.REMOVE FRONT BUMPER SIDE MOULDING LH (for Sport Package)

a.

for LEVIN GT:

i.
B620008

Remove the 2 screws.


ii.

Disengage the 3 claws to remove the front bumper side moulding LH.



Hide 52712 32.REMOVE FRONT BUMPER SIDE MOULDING RH (for Sport Package)

a.

for LEVIN GT:

i.
B620009

Remove the 2 screws.


ii.

Disengage the 4 claws to remove the front bumper side moulding RH.



Hide 52742 33.REMOVE NO. 2 FRONT BUMPER BAR GARNISH (for Sport Package)

a.

for LEVIN GT:

i.
B620010

Remove the 2 screws.


ii.

Disengage the 3 claws to remove the No. 2 front bumper bar garnish.



Hide 52741 34.REMOVE NO. 1 FRONT BUMPER BAR GARNISH (for Sport Package)

a.

for LEVIN GT:

HINT:

Use the same procedure as for the LH side.



Hide 81482C 35.REMOVE FOG LIGHT COVER LH (except Sport Package)

a.
B545515

Remove the clip.


b.
B550454

Disengage the 3 claws and guide to remove the fog light cover LH.


Hide 81481E 36.REMOVE FOG LIGHT COVER RH (except Sport Package)

HINT:

Use the same procedure as for the LH side.


Hide 37.REMOVE FRONT BUMPER HOLE COVER LH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B624723

Disengage the 6 claws to remove the front bumper hole cover LH.



Hide 38.REMOVE FRONT BUMPER HOLE COVER RH (for Sport Package)

a.

for LEVIN NR Series Engine:

i.
B624724

Disengage the 7 claws to remove the front bumper hole cover RH.



Hide 52113D 39.REMOVE FRONT BUMPER EXTENSION LH (for Sport Package)

a.

for LEVIN:

i.
B624722

Remove the screw.


ii.

Disengage the 7 claws to remove the front bumper extension LH.



Hide 52112D 40.REMOVE FRONT BUMPER EXTENSION RH (for Sport Package)

a.

for LEVIN:

HINT:

Use the same procedure as for the LH side.



Hide 47749F 41.REMOVE PIN HOLD CLIP

a.
B545517
0,0 0,0 false
V113147

Remove in this Direction


Disengage the 4 claws as shown in the illustration to remove the 2 pin hold clips.

HINT:

Use the same procedure for the RH side and LH side.



Hide 53879H 42.REMOVE FRONT FENDER LINER RETAINER

a.
B545518
0,0 0,0 false
V113147

Remove in this Direction


Remove the 2 front fender liner retainers as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.



Hide 52116A 43.REMOVE FRONT BUMPER SIDE SUPPORT LH

a.
B545519

Remove the bolt.


b.
B545520
0,0 0,0 false
V113147

Remove in this Direction (1)
V113148

Remove in this Direction (2)


Disengage the clip and claw as shown in the illustration to remove the front bumper side support LH.


Hide 52115A 44.REMOVE FRONT BUMPER SIDE SUPPORT RH

HINT:

Use the same procedure as for the LH side.


Hide 52527C 45.REMOVE NO. 2 LOWER FRONT BUMPER RETAINER

a.
B545521

Disengage the claw to remove the No. 2 lower front bumper retainer.


Hide 52611 46.REMOVE FRONT BUMPER ENERGY ABSORBER (except Sport Package)

a.
B545522
0,0 0,0 false
V113147

Remove in this Direction


Disengage the 4 guides as shown in the illustration to remove the front bumper energy absorber.


Hide 52611 47.REMOVE FRONT BUMPER ENERGY ABSORBER (for Sport Package)

a.
B574100
0,0 0,0 false
V113147

Remove in this Direction


Disengage the 4 guides as shown in the illustration to remove the front bumper energy absorber.


Hide 52131A 48.REMOVE FRONT BUMPER REINFORCEMENT

a.
B545524

Disengage each clamp.


b.

w/ clip:

i.

Remove the clip.



c.
B545525
0,0 0,0 false
V113147

Remove in this Direction


Remove the 8 bolts.


d.

Disengage the guide as shown in the illustration to remove the front bumper reinforcement.


Hide 57014A 49.REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

a.
B545527

Disengage the 2 clamps.


b.
B545528
0,0 0,0 false
V113147

Remove in this Direction


Remove the 4 bolts and front side member bracket sub-assembly LH as shown in the illustration.


Hide 57013C 50.REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

a.
B545530
0,0 0,0 false
V113147

Remove in this Direction


Remove the 4 bolts and front side member bracket sub-assembly RH as shown in the illustration.


Hide 52618 51.REMOVE LOWER FRONT BUMPER ABSORBER (except Sport Package)

a.
B545532
0,0 0,0 false
V113147

Remove in this Direction


Remove the 3 clips.


b.

Disengage the 2 guides as shown in the illustration to remove the lower front bumper absorber.


Hide 52618 52.REMOVE LOWER FRONT BUMPER ABSORBER (for Sport Package)

a.
B574102
0,0 0,0 false
V113147

Remove in this Direction


Disengage the 2 guides as shown in the illustration to remove the lower front bumper absorber.


Hide 52132A 53.REMOVE NO. 2 FRONT BUMPER REINFORCEMENT

a.
B545534
0,0 0,0 false
V113147

Remove in this Direction


Remove the 2 nuts and No. 2 front bumper reinforcement as shown in the illustration.


Hide 52134G 54.REMOVE FRONT BUMPER BRACKET LH

a.
B545536
0,0 0,0 false
V113147

Remove in this Direction


Remove the 4 bolts and front bumper bracket LH as shown in the illustration.


Hide 52133F 55.REMOVE FRONT BUMPER BRACKET RH

HINT:

Use the same procedure as for the LH side.