RM3660EC _V1 General _080956 MAINTENANCE _0595971 REAR BRAKE FLEXIBLE HOSE(for Torsion Beam Type Suspension with Electric Parking Brake) A

MAINTENANCE  REAR BRAKE FLEXIBLE HOSE(for Torsion Beam Type Suspension with Electric Parking Brake)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

If both left and right rear flexible hoses are disconnected at the same time, be sure to place an identification mark on each hose to indicate its installation position.


HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 47319F 1.INSTALL REAR FLEXIBLE HOSE

NOTICE:

When installing the rear brake flexible hose, minimize twisting of the hose.


a.
C494019C02
0.75,0.667 0.75,0.417 0.75,0.417 0.583,0.417 false 0.417,0.333 0.729,0.531 0.313,0.198 10 false *a 1.521,0.219 1.833,0.417 0.313,0.198 10 false *b
*a Union Nut Wrench
*b Torque Wrench Fulcrum Length


Install the rear brake flexible hose with a new clip.

NOTICE:
·

Install the clip as far as it will go.

·

When installing the rear brake flexible hose, face the identification mark to the upper side of the vehicle.




b.

Using a union nut wrench, connect the brake tube to the rear brake flexible hose while holding the rear brake flexible hose with a wrench.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not kink or damage the brake tube.

·

Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)




c.

Install the rear brake flexible hose to the flexible hose bracket with the bolt.

Torque:
17 N*m (173 kgf*cm, 13 ft.*lbf)


d.
C494020C02
0.667,0.5 0.75,0.5 0.75,0.5 0.75,0.667 false 0.438,0.417 0.75,0.573 0.313,0.156 10 false *a 1.604,0.26 1.917,0.417 0.313,0.156 10 false *b
*a Union Nut Wrench
*b Torque Wrench Fulcrum Length


Install the rear brake flexible hose with a new clip.

NOTICE:

Install the clip as far as it will go.



e.

Using a union nut wrench, connect the brake tube to the rear brake flexible hose while holding the rear brake flexible hose with a wrench.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not kink or damage the brake tube.

·

Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)




Hide 47324B 2.INSTALL REAR NO.2 BRAKE TUBE FLEXIBLE HOSE

NOTICE:

When installing the rear No.2 brake tube flexible hose, minimize twisting of the hose.


a.
C494018C01
0.583,0.417 0.667,0.417 0.667,0.417 0.667,0.75 false 1.438,0.25 1.75,0.448 0.313,0.198 10 false *b 0.396,0.333 0.708,0.531 0.313,0.198 10 false *a
*a Union Nut Wrench
*b Torque Wrench Fulcrum Length


Install the rear No.2 brake tube flexible hose with a new clip.

NOTICE:

Install the clip as far as it will go.



b.

Using a union nut wrench, connect the brake tube to the rear No.2 brake tube flexible hose while holding the rear No.2 brake tube flexible hose with a wrench.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not kink or damage the brake tube.

·

Do not allow any foreign matter such as dirt or dust to enter the brake tube from the connecting parts.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)




c.
C492305

Install the rear No.2 brake tube flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.