RM3660EC _V1 General _080956 MAINTENANCE _0392392 FRONT DISC BRAKE PAD A

MAINTENANCE  FRONT DISC BRAKE PAD  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 04945 1.INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

NOTICE:
·

When replacing worn front disc brake pads, the front disc brake anti-squeal shims and front disc brake pad wear indicator plates must be replaced together with the front disc brake pads.

·

Do not apply disc brake grease to the lining surface of the brake pad.

·

Install the front disc brake pad wear indicator plates in the correct position and direction.

·

Install the front disc brake anti-squeal shims in the correct position and direction.



a.
C398304C01
0.656,1.573 1,1.74 0.344,0.167 0.823,1.75 0.823,1.927 0.823,1.927 0.625,1.927 false 1.333,0.417 1.833,0.417 false 2,1.917 2.25,1.917 2.25,1.917 2.5,1.417 false 0.427,1.823 0.74,2.021 0.313,0.198 10 false *c 1.135,0.333 1.448,0.531 0.313,0.198 10 false *a 1.802,1.833 2.115,2.031 0.313,0.198 10 false *b
*a Front Disc Brake Pad (Inner Side of the Vehicle)
*b Front Disc Brake Pad (Outer Side of the Vehicle)
*c Identification Mark


Check the front disc brake pad.

HINT:

If the front disc brake pad (outer side) has an identification mark, be sure to confirm the installation location.



b.
C397091C02
0,0 0,0 false
V100135

Disc Brake Grease


Apply disc brake grease to both sides of each front No. 1 disc brake anti-squeal shim.


c.
C398306C01
0.781,1.5 0.552,2.104 0.552,2.104 0.417,2.104 false 0.469,0.698 0.646,0.198 0.646,0.198 0.823,0.198 false 2.667,1.906 2.844,1.406 2.844,1.406 3.021,1.406 false 2.667,3.25 2.802,3.25 2.802,3.25 2.917,2.896 false 1.521,0.583 1.521,0.313 1.521,0.313 2.542,0.313 false 2.302,1.01 2.302,0.313 false 1.229,2.031 1,2.635 1,2.635 0.865,2.635 false 1.958,2.448 1.729,3.052 1.729,3.052 1.594,3.052 false 0.24,2.031 0.552,2.229 0.313,0.198 10 false *1 3.083,1.313 3.396,1.51 0.313,0.198 10 false *1 0.906,0.115 1.219,0.313 0.313,0.198 10 false *2 2.625,0.219 2.938,0.417 0.313,0.198 10 false *3 2.469,3.156 2.781,3.354 0.313,0.198 10 false *2 0.688,2.563 1,2.76 0.313,0.198 10 false *4 1.417,2.969 1.729,3.167 0.313,0.198 10 false *4
*1 Front No. 1 Disc Brake Anti-squeal Shim
*2 Front No. 2 Disc Brake Anti-squeal Shim
*3 Front Disc Brake Pad Wear Indicator Plate
*4 Front Disc Brake Pad


Install the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim to each front disc brake pad.


d.

Install the front disc brake pad wear indicator plate to each front disc brake pad.


Hide 2.INSTALL FRONT DISC BRAKE PAD

CAUTION:
·

Be careful not to get pinched by the front disc brake cylinder assembly or other parts when installing the front disc brake pads.

·
C368018

After lifting up the front disc brake cylinder assembly, secure it in place before performing any work on it.

·

The front disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.



a.

Push in the front disc brake piston.

NOTICE:
·

Make sure that the brake fluid does not overflow from the reservoir.

·

Do not forcibly push in the front disc brake piston.




b.

Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:
·

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

·

Install the front disc brake pad so that the pad wear indicator plate is mounted on the upper side of the vehicle.



HINT:
C398304C01
0.656,1.573 1,1.74 0.344,0.167 0.823,1.75 0.823,1.927 0.823,1.927 0.625,1.927 false 1.333,0.417 1.833,0.417 false 2,1.917 2.25,1.917 2.25,1.917 2.5,1.417 false 0.427,1.823 0.74,2.021 0.313,0.198 10 false *c 1.135,0.333 1.448,0.531 0.313,0.198 10 false *a 1.802,1.833 2.115,2.031 0.313,0.198 10 false *b
*a Front Disc Brake Pad (Inner Side of the Vehicle)
*b Front Disc Brake Pad (Outer Side of the Vehicle)
*c Identification Mark


If the front disc brake pad has an identification mark, be sure to confirm the installation location.



c.

Hold the front disc brake cylinder slide pin (lower side) and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the bolt.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)


d.

Depress the brake pedal several times. (for Gasoline Model)