RM3660EC _59 Vehicle Exterior _080736 EXTERIOR PANELS / TRIM _0392550 REAR BUMPER(for TFTM Made) A

EXTERIOR PANELS / TRIM  REAR BUMPER(for TFTM Made)  REASSEMBLY  


PROCEDURE

Hide 52023 1.INSTALL REAR BUMPER REINFORCEMENT SUB-ASSEMBLY

a.
B545207
0,0 0,0 false
V113147

Install in this Direction


Install the rear bumper reinforcement sub-assembly with the 8 bolts as shown in the illustration.

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)


Hide 52576B 2.INSTALL REAR BUMPER SIDE RETAINER LH

a.
B536399
0,0 0,0 false
V113147

Install in this Direction


Engage the 3 guides and 2 claws as shown in the illustration.


b.
B536397

Install the rear bumper side retainer LH with the 2 screws.


Hide 52575 3.INSTALL REAR BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.


Hide 52563A 4.INSTALL REAR BUMPER UPPER RETAINER LH

a.
B536403

Engage the 2 guides to temporarily install the rear bumper upper retainer LH to the rear combination light assembly LH.


b.
B536404
0.635,1.656 0.948,1.271 true 0.802,2.052 1.063,1.583 true 0.531,1.667 0.76,1.854 0.229,0.188 10 true *b 0.708,2.063 0.917,2.25 0.208,0.188 10 true *a 2.802,1.417 2.958,1.615 0.156,0.198 10 true A 2.917,2.01 3.073,2.208 0.156,0.198 10 true A 1.99,2.813 2.146,3.01 0.156,0.198 10 true B
*a Pin
*b Guide
V113147

Install in this Direction


Engage the guide and pin as shown in the illustration to temporarily install the rear bumper upper retainer LH and rear combination light assembly LH as a set.


c.

Install the rear combination light assembly LH with the 2 screws (A).


d.

Install the rear bumper upper retainer LH with the screw (B).



Hide 52562B 5.INSTALL REAR BUMPER UPPER RETAINER RH

HINT:

Use the same procedure as for the LH side.


Hide 52592 6.INSTALL REAR BUMPER SIDE SEAL LH

a.
B536396

Install the rear bumper side seal LH with the 3 clips.


Hide 52591 7.INSTALL REAR BUMPER SIDE SEAL RH

HINT:

Use the same procedure as for the LH side.


Hide 52161B 8.INSTALL REAR BUMPER PIECE

a.
B536395
1.896,1.438 2.313,1.552 true 2.333,1.458 2.542,1.646 0.208,0.188 10 true *a
*a Hook


Engage the hook.


b.

Engage the guide and 3 claws to install the rear bumper piece.


Hide 52463 9.INSTALL REAR BUMPER PAD LH (for COROLLA)

HINT:

When installing the rear bumper pad LH, heat the rear bumper cover using a heat light.


Heating Temperature
Item Temperature
Rear Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear bumper cover excessively.


a.

Clean the rear bumper cover surface.

i.

Clean the rear bumper cover surface.


ii.

Using a heat light, heat the rear bumper cover surface.


iii.
B617511
2.208,0.979 2.594,1.115 true 2.656,1.031 2.854,1.219 0.198,0.188 10 true *a
*a Line


Remove any remaining double-sided tape from the rear bumper cover.


iv.

Wipe off any tape adhesive residue with cleaner.



b.

Remove the release paper from a new rear bumper pad LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



c.

Install the rear bumper pad LH as shown in the illustration.

HINT:

Install the rear bumper pad LH along the line on the rear bumper cover.



d.

Install the rear bumper pad LH as shown in the illustration.


Hide 52462 10.INSTALL REAR BUMPER PAD RH (for COROLLA)

HINT:

Use the same procedure as for the LH side.


Hide 52463 11.INSTALL REAR BUMPER PAD LH (for ALLION)

HINT:

When installing the rear bumper pad LH, heat the rear bumper cover using a heat light.


Heating Temperature
Item Temperature
Rear Bumper Cover 20 to 30°C (68 to 86°F)

CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts, touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the rear bumper cover excessively.


a.

Clean the rear bumper cover surface.

i.

Using a heat light, heat the rear bumper cover surface.


ii.

Remove any remaining double-sided tape from the rear bumper cover.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Remove the release paper from a new rear bumper pad LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



c.
B611312
2.219,0.979 2.604,1.115 true 2.635,1.031 2.833,1.219 0.198,0.188 10 true *a
*a Line


Install the rear bumper pad LH as shown in the illustration.

HINT:

Install the rear bumper pad LH along the line on the rear bumper cover.



Hide 52462 12.INSTALL REAR BUMPER PAD RH (for ALLION)

HINT:

Use the same procedure as for the LH side.


Hide 81920 13.INSTALL REFLEX REFLECTOR ASSEMBLY LH

a.

w/o Rear Bumper Moulding:

i.
B611316

Engage the guide and claw.


ii.
B611315

Install the reflex reflector assembly LH with the screw.



b.

w/ Rear Bumper Moulding:

i.
B611314

Engage the guide and claw.


ii.
B611313

Install the reflex reflector assembly LH with the screw.



Hide 81910 14.INSTALL REFLEX REFLECTOR ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.


Hide 52751 15.INSTALL REAR BUMPER MOULDING (w/ Rear Bumper Moulding)

a.

Engage the 15 guides.

B611310


b.

Install the rear bumper moulding with the 15 clips.

B611309


Hide 16.INSTALL REAR SPOILER SUB-ASSEMBLY (w/ Rear Spoiler)

a.

Engage the 16 guides and 4 claws.

B545237


b.

Install the rear spoiler sub-assembly with the 16 clips.

B545236


Hide 82169A 17.INSTALL NO. 6 FLOOR WIRE (w/ Parking Support Brake System)