RM3660EC _57 Power Source / Network _080742 POWER DISTRIBUTION _0392833 INTEGRATION RELAY G

POWER DISTRIBUTION  INTEGRATION RELAY  INSPECTION  


PROCEDURE

Hide 1.INSPECT NO. 1 INTEGRATION RELAY (for Gasoline Model)

E340362C06
3.115,1.229 4.521,1.427 1.406,0.198 10 false IG1 NO. 3 Relay 3.219,2.552 4.188,2.74 0.969,0.188 10 false H-LP LH Relay 3.219,3.875 4.229,4.042 1.01,0.167 10 false EFI-MAIN Relay 3.115,5.188 4.281,5.365 1.167,0.177 10 false IG2 NO. 1 Relay 3.125,6.521 4.198,6.698 1.073,0.177 10 false H-LP RH Relay 3.292,7.802 4.24,7.969 0.948,0.167 10 false DIM Relay*1 0.5,7.563 0.75,7.719 0.25,0.156 10 false 1B 0.49,7.146 0.74,7.302 0.25,0.156 10 false 1B 0.5,5.823 0.75,5.979 0.25,0.156 10 false 1B 0.5,4.885 0.75,5.042 0.25,0.156 10 false 1A 0.5,4.479 0.75,4.635 0.25,0.156 10 false 1A 0.5,3.188 0.75,3.344 0.25,0.156 10 false 1B 0.5,3.583 0.75,3.74 0.25,0.156 10 false 1B 0.5,1.865 0.75,2.021 0.25,0.156 10 false 1A 0.5,0.948 0.75,1.104 0.25,0.156 10 false 1A 0.5,0.542 0.75,0.698 0.25,0.156 10 false 1A 6.49,0.542 6.74,0.698 0.25,0.156 10 false 1A 6.5,0.948 6.75,1.104 0.25,0.156 10 false 1A 6.5,1.865 6.75,2.021 0.25,0.156 10 false 1B 6.5,2.271 6.75,2.427 0.25,0.156 10 false 1B 6.5,3.188 6.75,3.344 0.25,0.156 10 false 1B 6.5,3.573 6.75,3.729 0.25,0.156 10 false 1B 6.5,4.49 6.75,4.646 0.25,0.156 10 false 1A 6.5,4.885 6.75,5.042 0.25,0.156 10 false 1A 6.5,5.823 6.75,5.979 0.25,0.156 10 false 1A 6.5,6.229 6.75,6.385 0.25,0.156 10 false 1A 6.5,7.146 6.75,7.302 0.25,0.156 10 false 1B 6.5,7.563 6.75,7.719 0.25,0.156 10 false 1B 0.552,0.354 0.802,0.51 0.25,0.156 10 false 4 0.552,0.76 0.802,0.917 0.25,0.156 10 false 2 0.563,1.677 0.813,1.833 0.25,0.156 10 false 5 0.563,2.99 0.813,3.146 0.25,0.156 10 false 3 0.552,3.396 0.802,3.552 0.25,0.156 10 false 6 0.51,4.271 0.76,4.427 0.25,0.156 10 false 10 0.563,4.698 0.813,4.854 0.25,0.156 10 false 7 0.552,5.625 0.802,5.781 0.25,0.156 10 false 8 0.542,6.958 0.792,7.115 0.25,0.156 10 false 9 0.51,7.375 0.76,7.531 0.25,0.156 10 false 11 6.531,0.354 6.781,0.51 0.25,0.156 10 false 3 6.542,0.76 6.792,0.917 0.25,0.156 10 false 1 6.542,1.677 6.792,1.833 0.25,0.156 10 false 1 6.552,2.073 6.802,2.229 0.25,0.156 10 false 2 6.542,2.99 6.792,3.146 0.25,0.156 10 false 4 6.542,3.385 6.792,3.542 0.25,0.156 10 false 5 6.542,4.292 6.792,4.448 0.25,0.156 10 false 9 6.542,4.698 6.792,4.854 0.25,0.156 10 false 8 6.51,5.635 6.76,5.792 0.25,0.156 10 false 12 6.5,6.042 6.75,6.198 0.25,0.156 10 false 11 6.5,6.958 6.75,7.115 0.25,0.156 10 false 10 6.51,7.365 6.76,7.521 0.25,0.156 10 false 12 3.229,7.958 4.917,8.156 1.688,0.198 10 false P-CON Relay*2 0.406,8.448 2.552,8.646 2.146,0.198 10 false *1: for COROLLA and LEVIN 0.406,8.615 2.552,8.813 2.146,0.198 10 false *2: for ALLION and LEVIN GT

a.

IG1 NO. 3 RELAY:

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1A-4 - 1A-3 Auxiliary battery voltage not applied between terminals 1A-1 and 1A-2 10 kΩ or higher
1A-4 - 1A-3 Auxiliary battery positive (+) → 1A-2
Auxiliary battery negative (-) → 1A-1
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



b.

H-LP LH RELAY:

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1A-5 - 1B-1 Auxiliary battery voltage not applied between terminals 1A-5 and 1B-2 10 kΩ or higher
1A-5 - 1B-1 Auxiliary battery positive (+) → 1A-5
Auxiliary battery negative (-) → 1B-2
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



c.

EFI-MAIN RELAY:

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1B-3 - 1B-4 Auxiliary battery voltage not applied between terminals 1B-6 and 1B-5 10 kΩ or higher
1B-3 - 1B-4 Auxiliary battery positive (+) → 1B-5
Auxiliary battery negative (-) → 1B-6
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



d.

IG2 NO. 1 RELAY:

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1A-10 - 1A-9 Auxiliary battery voltage not applied between terminals 1A-7 and 1A-8 10 kΩ or higher
1A-10 - 1A-9 Auxiliary battery positive (+) → 1A-7
Auxiliary battery negative (-) → 1A-8
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



e.

H-LP RH RELAY:

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1B-8 - 1A-12 Auxiliary battery voltage not applied between terminals 1B-8 and 1A-11 10 kΩ or higher
1B-8 - 1A-12 Auxiliary battery positive (+) → 1B-8
Auxiliary battery negative (-) → 1A-11
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



f.

DIM RELAY: (for COROLLA and LEVIN)

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1B-9 - 1B-10 Auxiliary battery voltage not applied between terminals 1B-11 and 1B-12 10 kΩ or higher
1B-9 - 1B-10 Auxiliary battery positive (+) → 1B-11
Auxiliary battery negative (-) → 1B-12
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



g.

P-CON RELAY: (for ALLION and LEVIN GT)

i.
E343054C02
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 1A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 1B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1B-9 - 1B-10 Auxiliary battery voltage not applied between terminals 1B-11 and 1B-12 10 kΩ or higher
1B-9 - 1B-10 Auxiliary battery positive (+) → 1B-11
Auxiliary battery negative (-) → 1B-12
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



Hide 2.INSPECT NO. 1 INTEGRATION RELAY (for HV Model)

E340362E12
3.115,1.229 4.521,1.427 1.406,0.198 10 false IG1 NO. 3 Relay 3.219,2.552 4.188,2.74 0.969,0.188 10 false H-LP LH Relay 3.219,3.875 4.229,4.042 1.01,0.167 10 false EFI-MAIN Relay 3.115,5.188 4.281,5.365 1.167,0.177 10 false IG2 NO. 1 Relay 3.125,6.521 4.198,6.698 1.073,0.177 10 false H-LP RH Relay 3.302,7.833 4.25,8 0.948,0.167 10 false DIM Relay 0.5,7.552 0.75,7.708 0.25,0.156 10 false 2B 0.49,7.146 0.74,7.302 0.25,0.156 10 false 2B 0.5,5.823 0.75,5.979 0.25,0.156 10 false 2B 0.5,4.885 0.75,5.042 0.25,0.156 10 false 2A 0.5,4.479 0.75,4.635 0.25,0.156 10 false 2A 0.5,3.188 0.75,3.344 0.25,0.156 10 false 2B 0.5,3.583 0.75,3.74 0.25,0.156 10 false 2B 0.5,1.865 0.75,2.021 0.25,0.156 10 false 2A 0.5,0.948 0.75,1.104 0.25,0.156 10 false 2A 0.5,0.542 0.75,0.698 0.25,0.156 10 false 2A 6.49,0.542 6.74,0.698 0.25,0.156 10 false 2A 6.5,0.948 6.75,1.104 0.25,0.156 10 false 2A 6.5,1.865 6.75,2.021 0.25,0.156 10 false 2B 6.5,2.271 6.75,2.427 0.25,0.156 10 false 2B 6.5,3.188 6.75,3.344 0.25,0.156 10 false 2B 6.5,3.573 6.75,3.729 0.25,0.156 10 false 2B 6.5,4.49 6.75,4.646 0.25,0.156 10 false 2A 6.5,4.885 6.75,5.042 0.25,0.156 10 false 2A 6.5,5.823 6.75,5.979 0.25,0.156 10 false 2A 6.5,6.229 6.75,6.385 0.25,0.156 10 false 2A 6.5,7.146 6.75,7.302 0.25,0.156 10 false 2B 6.5,7.563 6.75,7.719 0.25,0.156 10 false 2B 0.552,0.354 0.802,0.51 0.25,0.156 10 false 4 0.552,0.76 0.802,0.917 0.25,0.156 10 false 2 0.563,1.677 0.813,1.833 0.25,0.156 10 false 5 0.563,2.99 0.813,3.146 0.25,0.156 10 false 3 0.552,3.396 0.802,3.552 0.25,0.156 10 false 6 0.51,4.271 0.76,4.427 0.25,0.156 10 false 10 0.563,4.698 0.813,4.854 0.25,0.156 10 false 7 0.552,5.625 0.802,5.781 0.25,0.156 10 false 8 0.542,6.958 0.792,7.115 0.25,0.156 10 false 9 0.51,7.375 0.76,7.531 0.25,0.156 10 false 11 6.531,0.354 6.781,0.51 0.25,0.156 10 false 3 6.542,0.76 6.792,0.917 0.25,0.156 10 false 1 6.542,1.677 6.792,1.833 0.25,0.156 10 false 1 6.552,2.073 6.802,2.229 0.25,0.156 10 false 2 6.542,2.99 6.792,3.146 0.25,0.156 10 false 4 6.542,3.385 6.792,3.542 0.25,0.156 10 false 5 6.542,4.292 6.792,4.448 0.25,0.156 10 false 9 6.542,4.698 6.792,4.854 0.25,0.156 10 false 8 6.51,5.635 6.76,5.792 0.25,0.156 10 false 12 6.5,6.042 6.75,6.198 0.25,0.156 10 false 11 6.5,6.958 6.75,7.115 0.25,0.156 10 false 10 6.51,7.365 6.76,7.521 0.25,0.156 10 false 12

a.

IG1 NO. 3 RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2A-4 - 2A-3 Auxiliary battery voltage not applied between terminals 2A-1 and 2A-2 10 kΩ or higher
2A-4 - 2A-3 Auxiliary battery positive (+) → 2A-2
Auxiliary battery negative (-) → 2A-1
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



b.

H-LP LH RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2A-5 - 2B-1 Auxiliary battery voltage not applied between terminals 2A-5 and 2B-2 10 kΩ or higher
2A-5 - 2B-1 Auxiliary battery positive (+) → 2A-5
Auxiliary battery negative (-) → 2B-2
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



c.

EFI-MAIN RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2B-3 - 2B-4 Auxiliary battery voltage not applied between terminals 2B-6 and 2B-5 10 kΩ or higher
2B-3 - 2B-4 Auxiliary battery positive (+) → 2B-6
Auxiliary battery negative (-) → 2B-5
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



d.

IG2 NO. 1 RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2A-10 - 2A-9 Auxiliary battery voltage not applied between terminals 2A-7 and 2A-8 10 kΩ or higher
2A-10 - 2A-9 Auxiliary battery positive (+) → 2A-7
Auxiliary battery negative (-) → 2A-8
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



e.

H-LP RH RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2B-8 - 2A-12 Auxiliary battery voltage not applied between terminals 2B-8 and 2A-11 10 kΩ or higher
2B-8 - 2A-12 Auxiliary battery positive (+) → 2B-8
Auxiliary battery negative (-) → 2A-11
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.



f.

DIM RELAY:

i.
E343054C08
0.938,0.5 1.292,0.719 0.354,0.219 2.094,0.5 2.448,0.719 0.354,0.219 0.083,0.063 0.396,0.219 0.313,0.156 10 false *a 2.188,0.531 2.5,0.688 0.313,0.156 10 false 2A 1.031,0.531 1.344,0.688 0.313,0.156 10 false 2B
*a Component without harness connected
(No. 1 Integration Relay)


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2B-9 - 2B-10 Auxiliary battery voltage not applied between terminals 2B-11 and 2B-12 10 kΩ or higher
2B-9 - 2B-10 Auxiliary battery positive (+) → 2B-11
Auxiliary battery negative (-) → 2B-12
Below 1 Ω


If the result is not as specified, replace the No. 1 integration relay.