RM3660EC _54 Brake _080772 BRAKE (FRONT) _0392389 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  REASSEMBLY  


PROCEDURE

Hide 47547B 1.TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

a.

Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Fully tighten the front disc brake bleeder plug after bleeding the system.



Hide 31478B 2.INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

a.

Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.


Hide 3.INSTALL PISTON SEAL

a.
C369844C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.


b.
C398325C04
0.76,0.875 0.875,0.563 0.875,0.563 1.042,0.563 false 0.969,1.073 1.083,1.073 false 1.094,0.469 1.406,0.667 0.313,0.198 10 false *2 1.115,0.979 1.427,1.177 0.313,0.198 10 false *1
*1 Piston Seal
*2 Front Disc Brake Cylinder


Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.



Hide 47731 4.INSTALL FRONT DISC BRAKE PISTON

a.
C409419C04
1.042,0.438 1.115,0.365 1.115,0.365 1.188,0.365 false 0.969,1.146 1.156,1 1.156,1 1.229,1 false 1.25,0.281 1.563,0.438 0.313,0.156 10 false *1 1.292,0.917 1.604,1.073 0.313,0.156 10 false *2
*1 Cylinder Boot
*2 Front Disc Brake Piston
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


b.

Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.


c.

Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.



d.

Install the front disc brake piston to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.



Hide 5.INSTALL CYLINDER BOOT

a.
C398327C01
2.542,0.333 2.781,0.333 2.781,0.333 2.781,0.458 false 1.406,0.792 1.406,0.635 1.406,0.635 1.583,0.635 false 2.385,0.75 2.385,1.01 false 2.313,1.031 2.521,1.24 0.208,0.208 10 true *1 2.708,0.5 2.917,0.708 0.208,0.208 10 true *2 1.333,0.823 1.542,1.031 0.208,0.208 10 true *3
*1 Cylinder Boot
*2 Front Disc Brake Piston
*3 Front Disc Brake Cylinder


Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:
·

Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

·

Do not damage the cylinder boot.