NR Series BATTERY / CHARGING  GENERATOR  REASSEMBLY  

1.073,0.792 0.458,0.323 0.458,0.323 0.938,1.042 false 2.563,0.563 3.021,0.292 3.021,0.292 2.771,0.917 false 0.146,0.25 0.469,0.51 0.323,0.26 10 false SST 3.073,0.219 3.396,0.479 0.323,0.26 10 false SST

Using SST and a press, install a new generator drive end frame bearing.

SST

09950-60010  (09951-00470)
09950-70010  (09951-07100)

1.896,0.406 2.25,0.406 2.25,0.406 2.688,0.896 true 2.188,2.031 2.458,2.031 2.458,2.031 2.677,1.365 true 1.719,0.292 2.031,0.448 0.313,0.156 10 false *a 2.031,1.927 2.344,2.083 0.313,0.156 10 false *b

*a	Tab
*b	Cutout

Fit the tabs of the retainer plate into the cutouts of the generator drive end frame to install the retainer plate.

Install the generator rotor assembly to the generator drive end frame.

1.938,0.5 2.448,0.5 true 1.927,1.448 2.438,1.448 true 2.49,0.417 2.802,0.573 0.313,0.156 10 false *a 2.479,1.385 2.792,1.542 0.313,0.156 10 false *b

*a	Protrusion
*b	Groove

Install a new bearing cover packing.

NOTICE:

Align the protrusions of the bearing cover packing with the grooves of the generator coil assembly when installing.

2.646,0.563 2.813,0.177 2.813,0.177 3.042,0.177 true 1.188,0.688 0.948,0.302 0.948,0.302 0.719,0.302 false 0.573,0.198 0.885,0.354 0.313,0.156 10 false *a 3.073,0.052 3.385,0.208 0.313,0.156 10 false *a

*a	21 mm Deep Socket Wrench

Using a 21 mm deep socket wrench and press, slowly press in the generator coil assembly.

2.479,0.74 1.979,0.198 1.979,0.198 1.729,0.198 false 0.917,0.521 0.708,0.198 0.708,0.198 0.458,0.198 false 1.521,0.094 1.833,0.313 0.313,0.219 10 false *a 0.271,0.104 0.583,0.323 0.313,0.219 10 false *a

*a	Pin (1.0 mm)

While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder assembly hole.

1.76,1.073 1.76,1.313 false 1.698,1.333 1.896,1.573 0.198,0.24 10 false *a

*a	Pin (1.0 mm)
	Pull out

Install the generator brush holder assembly to the generator coil assembly with the 2 screws.

Torque:

1.8 N*m (18 kgf*cm, 16 in.*lbf)

1.573,0.302 1.813,0.302 1.813,0.302 2.073,0.698 false 3.01,1.698 3.01,1.063 false 2.521,2.25 2.219,2.25 false 1.406,0.219 1.719,0.375 0.313,0.156 10 false *a 2.865,1.771 3.313,2 0.448,0.229 10 false SST A 2.573,2.177 3.021,2.406 0.448,0.229 10 false SST A

*a	Rotor Shaft

Fit the rotor shaft end into SST (A).

SST

09820-70010  (09821-70010, 09822-70010)

2.833,1.719 2.833,1.031 false 2.25,2.479 2.094,2.479 2.094,2.479 2.021,2.271 false 1.583,0.406 2.052,0.406 false 1.427,0.333 1.74,0.49 0.313,0.156 10 false *1 2.698,1.771 3.208,2 0.51,0.229 10 false SST B 2.313,2.417 2.823,2.646 0.51,0.229 10 false SST B

*1	Generator Pulley with Clutch

Fit SST (B) to the generator pulley with clutch.

0.302,1.958 0.531,1.958 0.531,1.958 0.719,2.25 false 2.552,0.698 2.906,0.698 false 2.156,1.875 2.438,1.479 2.438,1.479 2.76,1.479 true 2.313,1.948 2.49,1.729 2.49,1.729 2.823,1.729 true 1.927,2.313 2.188,2.49 0.26,0.177 10 true *a 0.135,1.875 0.448,2.031 0.313,0.156 10 false *b 2.948,0.615 3.26,0.771 0.313,0.156 10 false *c 2.865,1.646 3.365,1.844 0.5,0.198 10 false SST A 2.823,1.396 3.323,1.594 0.5,0.198 10 false SST B

*a	Torque Wrench Fulcrum Length
*b	Turn
*c	Hold

Using a 17 mm union nut wrench, tighten the generator pulley with clutch by turning SST (B) as shown in the illustration.

Torque:

Specified tightening torque : 80 N*m (816 kgf*cm, 59 ft.*lbf)

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a 17 mm union nut wrench (fulcrum length of 30 mm (1.18 in.)) + torque wrench (fulcrum length of 400 mm (1.312 ft.)): 74.4 N*m (759 kgf*cm, 55 ft.*lbf)