NR Series BATTERY / CHARGING  GENERATOR  DISASSEMBLY  

Remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

·

Do not reuse the generator pulley cap.

·

If the generator pulley cap is removed, replace the generator pulley cap and generator pulley with clutch with new ones as the correct grease amount cannot be confirmed.

HINT:

Although grease will be observed when the generator pulley cap is removed, this does not indicate a malfunction.

1.573,0.302 1.813,0.302 1.813,0.302 2.073,0.698 false 3.01,1.698 3.01,1.063 false 2.521,2.25 2.219,2.25 false 1.406,0.219 1.719,0.375 0.313,0.156 10 false *a 2.865,1.771 3.313,2 0.448,0.229 10 false SST A 2.573,2.177 3.021,2.406 0.448,0.229 10 false SST A

*a	Rotor Shaft

Fit the rotor shaft end into SST (A).

SST

09820-70010  (09821-70010, 09822-70010)

2.833,1.719 2.833,1.031 false 2.25,2.479 2.094,2.479 2.094,2.479 2.021,2.271 false 1.583,0.406 2.052,0.406 false 1.427,0.333 1.74,0.49 0.313,0.156 10 false *1 2.698,1.771 3.208,2 0.51,0.229 10 false SST B 2.313,2.417 2.823,2.646 0.51,0.229 10 false SST B

*1	Generator Pulley with Clutch

Fit SST (B) to the generator pulley with clutch.

NOTICE:

Securely attach SST to the generator pulley with clutch and rotor shaft.

0.813,1.875 1.26,1.875 false 2.198,1.448 2.604,1.74 2.604,1.74 2.896,1.74 true 2.271,1.063 2.406,0.917 2.406,0.917 2.563,0.917 false 2.115,0.979 2.26,0.719 2.26,0.719 2.406,0.719 true 2.958,1.656 3.271,1.813 0.313,0.156 10 false *a 0.635,1.792 0.948,1.948 0.313,0.156 10 false *b 2.625,0.844 3.125,1.01 0.5,0.167 10 false SST A 2.448,0.656 2.948,0.823 0.5,0.167 10 false SST B

*a	Turn
*b	Hold

Loosen the generator pulley with clutch by turning SST (A) as shown in the illustration.

NOTICE:

·

Check that the generator assembly is secured in the vise tightly.

·

Hold SST tightly during the operation.

Remove the 3 bolts and generator rear end cover from the generator coil assembly.

Remove the generator terminal insulator from the generator coil assembly.

Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

Remove the 4 bolts.

1.063,1.802 0.99,1.802 0.99,1.802 0.656,1.583 false 2.667,0.688 2.563,0.688 2.563,0.688 2.094,0.854 false 1.115,1.719 1.406,1.875 0.292,0.156 10 SST 2.719,0.604 3.01,0.75 0.292,0.146 10 SST 0.615,0.552 0.927,0.708 0.313,0.156 10 *a 2.781,0.125 3.094,0.281 0.313,0.156 10 *b

*a	Hold
*b	Turn

Using SST, remove the generator coil assembly.

SST

09950-40011  (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

Remove the bearing cover packing.

NOTICE:

If the bearing cover packing breaks, remove the broken pieces completely.

HINT:

The bearing cover packing may be installed on the generator rotor assembly.

Remove the generator rotor assembly.

NOTICE:

Do not drop the generator rotor assembly.

Remove the 4 screws and retainer plate from the generator drive end frame.

1.917,1.646 1.188,1.344 false 1.917,1.646 1.177,1.146 false 1.948,1.563 2.25,1.719 0.302,0.156 10 SST

Using SST and a hammer, tap out the generator drive end frame bearing.

SST

09950-60010  (09951-00250)
09950-70010  (09951-07100)