NR Series STARTING  STARTER  REASSEMBLY  

0.281,1.229 0.51,1.229 false 1.76,1.844 1.99,1.844 false 1.771,0.333 2,0.333 false 2.792,0.615 2.906,0.344 2.906,0.344 3.052,0.344 false 1.573,1.771 1.885,1.927 0.313,0.156 10 false *1 0.115,1.146 0.427,1.302 0.313,0.156 10 false *2 3.115,0.271 3.427,0.427 0.313,0.156 10 false *4 1.615,0.24 1.927,0.396 0.313,0.156 10 false *3

*1	Starter Center Bearing Clutch Sub-assembly
*2	Starter Drive Housing Assembly
*3	Pinion Drive Lever
*4	Rubber Seal
	High-temperature Grease

Apply high-temperature grease to the pinion drive lever as shown in the illustration.

0,0 0,0 false

High-temperature Grease

Apply high-temperature grease to the 3 planetary gears, 3 planetary gear shafts and starter center bearing clutch sub-assembly.

Install the starter armature assembly to the starter yoke assembly.

NOTICE:

The magnet of the starter yoke assembly may attract the starter armature assembly when the starter armature assembly is installed, causing the magnet to break.

Hold the brush spring back and set the 4 brushes as shown in the illustration.

Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration.

1.396,0.219 1.552,0.219 1.552,0.219 2.458,0.771 true 2.51,0.563 2.938,0.156 2.938,0.156 3.073,0.156 true 2.167,1.542 2.302,1.542 2.302,1.542 2.51,0.958 true 1.208,0.104 1.521,0.26 0.313,0.156 10 false *a 3.146,0.063 3.375,0.219 0.229,0.156 10 false *b 1.99,1.438 2.302,1.594 0.313,0.156 10 false *c

*a	Grommet
*b	Negative (-) Brush Holder Plate
*c	Positive (+) Motor Lead Wire

Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

1.885,0.24 2.052,0.24 2.052,0.24 2.219,0.396 false 1.25,2.01 1.51,2.01 1.51,2.01 2.031,1.208 true 0.469,1.813 0.635,1.813 0.635,1.813 1.198,0.885 true 0.281,1.719 0.594,1.875 0.313,0.156 10 false *a 1.083,1.906 1.396,2.104 0.313,0.198 10 false *b 1.729,0.125 2.042,0.281 0.313,0.156 10 false *a

*a	Field Coil Lead Wire Rubber
*b	Cutout

Install the starter commutator end frame assembly to the starter yoke assembly.

NOTICE:

Align the field coil lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

Install the 2 screws.

Torque:

1.5 N*m (15 kgf*cm, 13 in.*lbf)

3.021,1.448 2.865,1.448 2.865,1.448 2.531,1.885 true 1.552,1.531 1.552,1.875 true 2.458,0.865 2.271,0.865 2.271,0.865 1.865,1.313 true 1.906,0.26 1.719,0.26 1.719,0.26 1.448,0.625 false 3.104,0.792 2.948,0.792 2.948,0.792 2.615,1.229 false 3.167,0.708 3.427,0.948 0.26,0.24 10 false *2 2.521,0.792 2.802,1.01 0.281,0.219 10 false *a 2,0.198 2.313,0.396 0.313,0.198 10 false *1 3.063,1.365 3.375,1.563 0.313,0.198 10 false *b 1.5,1.906 1.781,2.125 0.281,0.219 10 false *a

*1	Starter Yoke Assembly
*2	Starter Armature Plate
*a	Stopper
*b	Protrusion

Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.

NOTICE:

Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

1.938,1.542 1.938,1.781 false 2.792,1.302 2.792,1.625 false 1.083,0.646 1.25,0.646 1.25,0.646 1.354,0.948 false 1.875,0.25 2.219,0.25 false 2.74,1.667 2.917,1.833 0.177,0.167 10 false *a 1.865,1.833 2.042,2 0.177,0.167 10 false *b 0.917,0.573 1.229,0.729 0.313,0.156 10 false *1 1.708,0.177 2.021,0.333 0.313,0.156 10 false *2

*1	Starter Yoke Assembly
*2	Starter Drive Housing Assembly
*a	Cutout
*b	Protrusion

Align the protrusion of the starter yoke assembly with the cutout of the starter drive housing assembly.

1.01,2 1.219,2 1.219,2 1.396,1.74 false 2.813,1.073 2.938,0.854 2.938,0.854 3.115,0.854 false 0.844,1.927 1.156,2.083 0.313,0.156 10 false *1 3.167,0.76 3.385,0.979 0.219,0.219 10 false *2

*1	Starter Yoke Assembly
*2	Starter Commutator End Frame Assembly

Using a T25 "TORX" socket wrench, install the 2 through bolts.

Torque:

6.0 N*m (61 kgf*cm, 53 in.*lbf)

1.646,0.125 1.771,0.125 1.771,0.125 1.792,0.292 false 0.365,0.188 0.49,0.188 0.49,0.188 0.885,0.448 true 1.458,0.031 1.771,0.188 0.313,0.156 10 false *a 0.177,0.115 0.49,0.271 0.313,0.156 10 false *1

*1	Pinion Drive Lever
*a	Hook
	High-temperature Grease

Apply high-temperature grease to the magnet starter switch assembly as shown in the illustration.

Install the magnet starter switch assembly with the 2 nuts.

Torque:

7.5 N*m (76 kgf*cm, 66 in.*lbf)

Install the starter inrush current reduction relay and harness to the starter drive housing assembly with the 2 bolts.

Torque:

7.9 N*m (81 kgf*cm, 70 in.*lbf)

Connect the field coil lead wire to terminal M with the nut.

Torque:

9.0 N*m (92 kgf*cm, 80 in.*lbf)

Install the wire harness to the starter assembly with the 2 nuts.

Torque:

6.5 N*m (66 kgf*cm, 58 in.*lbf)

Connect the 2 harness connectors.