NR Series STARTING  STARTER  DISASSEMBLY  

Disconnect the 2 harness connectors.

Remove the 2 nuts and wire harness from the starter assembly.

Remove the nut and disconnect the field coil lead wire from terminal M.

Remove the 2 bolts, harness and starter inrush current reduction relay from the starter drive housing assembly.

While holding the magnet starter switch assembly to the starter drive housing assembly, remove the 2 nuts.

1.594,0.115 1.719,0.115 1.719,0.115 1.792,0.281 false 0.333,0.198 0.458,0.198 0.458,0.198 0.865,0.469 true 1.406,0.021 1.719,0.177 0.313,0.156 10 false *a 0.146,0.135 0.458,0.292 0.313,0.156 10 false *1

*1	Pinion Drive Lever
*a	Hook

While lifting the rear of the magnet starter switch assembly, remove the hook from the pinion drive lever, then remove the magnet starter switch assembly.

1.01,2 1.219,2 1.219,2 1.396,1.74 false 2.813,1.073 2.938,0.854 2.938,0.854 3.115,0.854 false 0.844,1.927 1.156,2.083 0.313,0.156 10 false *1 3.167,0.76 3.385,0.979 0.219,0.219 10 false *2

*1	Starter Yoke Assembly
*2	Starter Commutator End Frame Assembly

Using a T25 "TORX" socket wrench, remove the 2 through bolts, and pull out the starter yoke assembly together with the starter commutator end frame assembly.

Remove the 2 screws.

0.646,1.125 0.76,1.125 0.76,1.125 0.969,0.938 false 1.563,1.458 1.667,1.458 1.667,1.458 1.885,1.271 false 1.49,0.156 1.906,0.156 false 0.438,1.052 0.635,1.281 0.198,0.229 10 false *1 1.333,1.385 1.573,1.625 0.24,0.24 10 false *2 1.979,0.073 2.219,0.313 0.24,0.24 10 false *a

*1	Starter Yoke Assembly
*2	Starter Commutator End Frame Assembly
*a	Field Coil Lead Wire

While holding down the field coil lead wire, remove the starter commutator end frame assembly from the starter yoke assembly.

1.073,0.208 1.313,0.208 1.313,0.208 1.552,0.51 false 1.948,0.563 2.167,0.219 2.167,0.219 2.396,0.219 false 2.458,0.094 2.771,0.25 0.313,0.156 10 false *a 0.885,0.104 1.198,0.26 0.313,0.156 10 false *b

*a	Brush Spring
*b	Brush

Using a screwdriver, hold the brush spring back and disconnect the 4 brushes.

1.49,0.406 1.938,0.229 1.938,0.229 2.188,0.229 false 1.615,1.958 1.823,1.958 1.823,1.958 2.073,1.635 false 2.229,0.135 2.542,0.333 0.313,0.198 10 false *1 1.417,1.885 1.729,2.083 0.313,0.198 10 false *2

*1	Starter Yoke Assembly
*2	Starter Armature Assembly

Remove the starter armature assembly from the starter yoke assembly.

2.156,0.583 2.344,0.583 2.344,0.583 2.5,0.802 false 0.24,0.667 0.448,0.667 false 0.99,1.844 1.167,2 1.167,2 1.365,2 false 1.854,1.771 2.073,1.771 2.073,1.771 2.24,1.469 false 2.01,0.5 2.323,0.656 0.313,0.156 10 false *1 0.094,0.573 0.406,0.729 0.313,0.156 10 false *2 1.688,1.688 2,1.844 0.313,0.156 10 false *3 1.427,1.917 1.74,2.073 0.313,0.156 10 false *3

*1	Starter Yoke Assembly
*2	Starter Drive Housing Assembly
*3	Starter Armature Plate

Remove the starter armature plate from the starter drive housing assembly or starter yoke assembly.

Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.

0.281,1.219 0.563,1.219 false 1.74,0.271 2.021,0.271 false 2.802,0.583 2.927,0.323 2.927,0.323 3.073,0.323 false 1.74,1.833 2.021,1.833 false 1.594,1.771 1.906,1.927 0.313,0.156 10 false *1 0.115,1.156 0.427,1.313 0.313,0.156 10 false *2 1.594,0.188 1.813,0.385 0.219,0.198 10 false *3 3.115,0.24 3.427,0.396 0.313,0.156 10 false *4

*1	Starter Center Bearing Clutch Sub-assembly
*2	Starter Drive Housing Assembly
*3	Pinion Drive Lever
*4	Rubber Seal

Remove the starter center bearing clutch sub-assembly together with the pinion drive lever and rubber seal from the starter drive housing assembly.