RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0392336 THROTTLE BODY A

NR Series ENGINE CONTROL THROTTLE BODY INSTALLATION

PROCEDURE

Hide Display 22271 1.INSTALL THROTTLE BODY GASKET

1.583,0.781 2.063,0.406 true 2.094,0.813 2.073,0.427 true 1.146,1.427 1.354,1.604 0.208,0.177 10 true *a 1.51,1.594 1.698,1.75 0.188,0.156 10 true *b 2.021,0.229 2.229,0.385 0.208,0.156 10 true *c

*a	Intercooler Assembly Side
*b	Intake Manifold Side
*c	Protrusion

Install a new throttle body gasket to the intake manifold with the protrusion of the throttle body gasket oriented as shown in the illustration.

Install a new throttle body gasket to the intercooler assembly with the protrusion of the throttle body gasket oriented as shown in the illustration.

Hide Display 22030 2.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

HINT:: Perform "Inspection After Repair" after replacing the throttle body with motor assembly.; Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201906,999999,_51,_080777,_0393969,RM100000001I1RE,

Set the throttle body with motor assembly between the intake manifold and intercooler assembly.

NOTICE:: ·

Do not drop the throttle body with motor assembly.

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If the throttle body with motor assembly has been struck or dropped, replace it.

Using an E6 "TORX" socket wrench, install the 2 stud bolts.

Torque:: 5.0 N*m (51 kgf*cm, 44 in.*lbf)

Install the throttle body with motor assembly with the 2 bolts and 2 nuts.

Torque:: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Connect the No. 1 water by-pass hose and No. 2 water by-pass hose to the throttle body with motor assembly and slide the 2 clips to secure them.

Connect the throttle body with motor assembly connector.

Hide Display 3.ADD ENGINE COOLANT

Click hereGeneral>MAINTENANCE>NR Series COOLANT (for Engine Coolant)>REPLACEMENT201906,999999,_V1,_080956,_0392634,RM100000001HRVM_01_0005,

Hide Display 4.INSPECT FOR COOLANT LEAK

Click hereEngine / Hybrid System>NR Series (COOLING)>COOLING SYSTEM>ON-VEHICLE INSPECTION201906,999999,_51,_080776,_0392635,RM100000001HRVO_01_0001,

Hide Display 5.PERFORM INITIALIZATION

NOTICE:: ·

Be sure to perform this procedure after removing and reinstalling the throttle body with motor assembly or any throttle body with motor assembly components.

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Perform the following procedure after replacing the throttle body with motor assembly or any throttle body with motor assembly components. The following procedure should also be performed if the throttle body with motor assembly is cleaned.

Connect the GTS to the DLC3.

Turn the ignition switch to ON.

Turn the GTS on.

Clear the DTCs.

Powertrain > Engine > Clear DTCs: 50002 372

Perform "Inspection After Repair".

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION201906,999999,_51,_080777,_0393969,RM100000001I1RE,

Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range with the A/C switch off.

Standard Idle Speed:: 680 to 780 rpm

NOTICE:: ·

Be sure to perform this step with all accessories off.

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Make sure that the shift lever is in N or P.

Enter the following menus: Powertrain / Engine / Data List / Throttle Position Sensor No.1 Voltage %.

Powertrain > Engine > Data List

Tester Display
Throttle Position Sensor No.1 Voltage %

50003 372 216

Fully depress the accelerator pedal and check that the value is 60% or higher.

Perform a road test and confirm that there are no abnormalities.