RM3660EC
_51
Engine / Hybrid System
_080739
NR Series ENGINE MECHANICAL
_0391938
CYLINDER BLOCK
A
NR Series ENGINE MECHANICAL CYLINDER BLOCK REPLACEMENT
PROCEDURE
1.REPLACE RING PIN
- HINT:
-
It is not necessary to remove the ring pins unless they are being replaced.
a.
0.052,0.083 0.365,0.24
0.313,0.156
10
false
*a
2.26,3.167 2.573,3.323
0.313,0.156
10
false
*b
| *a | Top Side |
| *b | Protrusion Height |
Using a plastic hammer, tap in the ring pins to the cylinder block sub-assembly.
- Standard Protrusion Height:
6.5 to 7.5 mm (0.256 to 0.295 in.)
2.REPLACE STRAIGHT PIN
- HINT:
-
It is not necessary to remove the straight pins unless they are being replaced.
a.
Using a plastic hammer, tap in the straight pins to the cylinder block sub-assembly.
0.646,1.625 1.563,1.625
true
1.438,0.813 3.021,0.813
3.021,0.813 2.438,1.813
true
3.49,3.615 4.031,3.615
true
1.406,3.25 2.844,2.75
2.844,2.75 2.76,3.563
true
4.073,0.719 5.469,0.469
5.469,0.469 6.083,1.854
true
0.823,0.135 1.135,0.292
0.313,0.156
10
false
*a
3.979,0.135 4.292,0.292
0.313,0.156
10
false
*b
0.917,2.354 1.229,2.51
0.313,0.156
10
false
*c
3.979,2.375 4.292,2.531
0.313,0.156
10
false
*d
6.521,4.979 6.833,5.135
0.313,0.156
10
false
*e
0.5,1.552 0.656,1.75
0.156,0.198
10
false
A
0.719,5.594 1.49,5.792
0.771,0.198
10
false
*g
1.219,4.865 1.99,5.063
0.771,0.198
10
false
*f
3.083,0.75 3.24,0.948
0.156,0.198
10
false
B
0.75,4.313 0.906,4.51
0.156,0.198
10
false
A
1.844,4.854 2,5.052
0.156,0.198
10
false
B
2.25,5.146 3.021,5.344
0.771,0.198
10
false
*h
1.844,5.615 2.615,5.813
0.771,0.198
10
false
*i
3.323,3.563 3.479,3.76
0.156,0.198
10
false
B
3.677,5.042 4.448,5.24
0.771,0.198
10
false
*j
2.896,2.635 3.052,2.833
0.156,0.198
10
false
C
3.198,4.646 3.354,4.844
0.156,0.198
10
false
C
5.49,0.323 5.646,0.521
0.156,0.198
10
false
D
4.615,4.802 4.771,5
0.156,0.198
10
false
D
4.583,5.615 5.354,5.813
0.771,0.198
10
false
*l
5.063,5.115 5.833,5.313
0.771,0.198
10
false
*k
3.167,5.604 3.938,5.802
0.771,0.198
10
false
*g
| *a | Front Side | *b | Bottom Side |
| *c | Rear Side | *d | LH Side |
| *e | Protrusion Height | *f | 36 mm (1.42 in.) |
| *g | 10 mm (0.394 in.) | *h | 12 mm (0.472 in.) |
| *i | 4 mm (0.157 in.) | *j | 22 mm (0.866 in.) |
| *k | 18 mm (0.709 in.) | *l | 8 mm (0.315 in.) |
- Standard Straight Pin:
Item Protrusion Pin (A) 18.5 to 19.5 mm (0.728 to 0.768 in.) Pin (B) 5.5 to 6.5 mm (0.217 to 0.256 in.) Pin (C) 11.5 to 12.5 mm (0.453 to 0.492 in.) Pin (D) 8.0 to 10.0 mm (0.315 to 0.394 in.)