NR Series ENGINE MECHANICAL  ENGINE UNIT  REASSEMBLY  

0.073,0.052 0.385,0.208 0.313,0.156 10 false *a 1.958,2.573 2.271,2.729 0.313,0.156 10 false *b

*a	Camshaft Housing Sub-assembly Top Side
*b	Protrusion Height

Using a plastic hammer, tap 10 new camshaft bearing cap setting ring pins into the camshaft housing sub-assembly.

Standard Protrusion Height:

2.5 to 3.5 mm (0.0984 to 0.138 in.)

0.458,0.448 0.771,0.604 0.313,0.156 10 false *a 2.49,3.115 2.802,3.271 0.313,0.156 10 false *b

*a	LH Side
*b	Protrusion Height

Using a plastic hammer, tap 2 new ring pins into the stiffening crankcase assembly.

Standard Protrusion Height:

3.5 to 4.5 mm (0.138 to 0.177 in.)

1.469,2.333 2.771,0.292 2.771,0.292 1.635,0.729 true 0.844,2.271 1.156,1.406 1.156,1.406 1.469,1.406 true 2.802,0.177 3.115,0.333 0.313,0.156 10 false *a 1.521,1.323 1.76,1.531 0.24,0.208 10 true *b 0.75,2.854 1.063,3.01 0.313,0.156 10 false *c

*a	Seal Packing (2.0 to 3.0 mm (0.0787 to 0.118 in.))
*b	Width: 6.0 to 8.0 mm (0.236 to 0.315 in.) Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.)
*c	47 mm (1.85 in.)

Apply seal packing as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three bond 1207B or equivalent

NOTICE:

·

Remove any oil from the contact surfaces.

·

Install the stiffening crankcase assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

·

Do not add engine oil for at least 2 hours after installing the stiffening crankcase assembly.

1.74,0.552 2.083,0.833 false 1.563,0.406 1.729,0.583 0.167,0.177 10 false *a

*a

Adhesive

Apply adhesive to 2 or 3 threads at the end of the bolt (A).

Adhesive:

Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent

NOTICE:

Tighten the bolt within 3 minutes of applying adhesive.

0.458,1.854 0.917,1.75 true 1.031,0 1.219,0.24 0.188,0.24 10 false 10 1.552,0 1.708,0.198 0.156,0.198 10 false 6 1.906,0.115 2.063,0.313 0.156,0.198 10 false 2 2.271,0.104 2.427,0.302 0.156,0.198 10 false 4 3.156,0.594 3.313,0.792 0.156,0.198 10 false 8 3.146,1.438 3.302,1.635 0.156,0.198 10 false 9 2.375,1.958 2.531,2.156 0.156,0.198 10 false 5 1.865,1.969 2.021,2.167 0.156,0.198 10 false 1 1.333,1.99 1.49,2.177 0.156,0.188 10 false 3 1.021,1.99 1.177,2.177 0.156,0.188 10 false 7 0.333,1.823 0.49,2.01 0.156,0.188 10 false A

Install the stiffening crankcase assembly with the 10 bolts in the order shown in the illustration.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

Install the sensor bracket to the stiffening crankcase assembly with the 2 bolts.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

1.573,2.656 2.188,2.854 0.615,0.198 10 false *a 1.573,3.01 2.188,3.208 0.615,0.198 10 false *a 2.208,2.813 2.823,3.01 0.615,0.198 10 false *b

*a	9 mm (0.354 in.)
*b	19 mm (0.748 in.)

Using an E6 "TORX" socket wrench, install the 2 stud bolts to the stiffening crankcase assembly.

Torque:

5.0 N*m (51 kgf*cm, 44 in.*lbf)

0.344,2.073 0.76,1.656 true 0.51,2.5 0.792,2.5 0.792,2.5 0.979,2.396 true 2.396,2.396 2.625,2.531 2.625,2.531 3.104,2.531 true 0.208,2.104 0.521,2.26 0.313,0.156 10 false *a 0.385,1.313 0.542,1.51 0.156,0.198 10 false A 0.969,1.292 1.125,1.49 0.156,0.198 10 true A 0.385,0.927 0.542,1.125 0.156,0.198 10 false B 0.969,0.917 1.167,1.063 0.198,0.146 10 true B 0.823,2.156 1.594,2.354 0.771,0.198 10 false A - A 2.25,2.156 3.021,2.354 0.771,0.198 10 false B - B 3.146,2.438 3.385,2.677 0.24,0.24 10 false *c 0.333,2.417 1.25,2.615 0.917,0.198 10 false *b

*a	Seal Packing
*b	6.0 mm (0.236 in.)
*c	3.0 to 4.5 mm (0.118 to 0.177 in.)

Apply seal packing in a continuous line as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

0.708,1.604 1.125,1.188 true 1.969,1.26 2.406,1.75 true 2.396,1.969 2.552,2.167 0.156,0.198 10 true 5 1.146,1.979 1.302,2.177 0.156,0.198 10 true 1 2.729,1.969 2.885,2.167 0.156,0.198 10 true 9 2.917,1.365 3.125,1.573 0.208,0.208 10 true 11 2.917,0.792 3.073,0.99 0.156,0.198 10 true 8 2.448,0.156 2.604,0.354 0.156,0.198 10 true 4 1.26,0.073 1.417,0.271 0.156,0.198 10 true 2 0.656,0.073 0.813,0.271 0.156,0.198 10 true 6 0.292,0.208 0.5,0.417 0.208,0.208 10 false 10 0.115,1.052 0.323,1.26 0.208,0.208 10 false 12 0.354,1.813 0.51,2.01 0.156,0.198 10 false 7 0.76,1.979 0.917,2.177 0.156,0.198 10 false 3 1.177,1.031 1.49,1.229 0.313,0.198 10 true *a 1.802,1.021 2.115,1.219 0.313,0.198 10 true *a

*a

Nut

Install the No. 2 oil pan sub-assembly with the 10 bolts and 2 nuts in several steps in the order shown in the illustration.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Install a new oil pan drain plug gasket and the oil pan drain plug to the No. 2 oil pan sub-assembly.

Torque:

37 N*m (377 kgf*cm, 27 ft.*lbf)

0,0 0,0 false

Front of Engine

Install the cylinder block water jacket spacer to the cylinder block sub-assembly as shown in the illustration.

Step 1:

i.

0.323,1.792 0.531,2.01 0.208,0.219 10 true 10 1.948,0.219 2.104,0.417 0.156,0.198 10 true 3 2.458,0.219 2.615,0.417 0.156,0.198 10 true 9 1.427,0.219 1.635,0.396 0.208,0.177 10 true 1 0.917,0.198 1.073,0.396 0.156,0.198 10 true 6 0.365,0.198 0.521,0.396 0.156,0.198 10 true 8 0.906,1.802 1.063,2 0.156,0.198 10 true 4 1.417,1.802 1.573,2 0.156,0.198 10 true 2 1.948,1.802 2.104,2 0.156,0.198 10 true 5 2.458,1.802 2.615,2 0.156,0.198 10 true 7

Using a 10 mm bi-hexagon socket wrench, install and uniformly tighten the 10 cylinder head set bolts in several steps in the order shown in the illustration.

Torque:

32 N*m (326 kgf*cm, 24 ft.*lbf)

NOTICE:

Do not drop the cylinder head set plate washers for the cylinder head set bolts into the cylinder head sub-assembly.

Step 2:

i.

1.521,1.51 1.938,1.094 true 1.385,1.51 1.698,1.667 0.313,0.156 10 false *a 1.396,0.448 1.708,0.604 0.313,0.156 10 false *b 2.938,0.333 3.25,0.49 0.313,0.156 10 false *b

*a	Paint Mark
*b	90°
	Front of Engine

Mark each cylinder head set bolt head with paint as shown in the illustration.

0.844,3.594 0.927,3.74 false 0.26,3.677 0.26,4.073 false 0.438,3.417 0.563,3.104 false 0.396,3.625 0.646,4.219 false 0.604,3.292 0.917,3.448 0.313,0.156 10 false *1 0.552,3.74 0.865,3.896 0.313,0.156 10 false *2 0.938,3.74 1.25,3.896 0.313,0.156 10 false *3 1.531,0.26 1.844,0.417 0.313,0.156 10 false *a 0.604,2.729 0.917,2.885 0.313,0.156 10 false *b 1.771,2.719 2.083,2.875 0.313,0.156 10 false *c 2.917,2.729 3.229,2.885 0.313,0.156 10 false *d 0.177,4.083 0.49,4.24 0.313,0.156 10 false *e 0.563,2.958 0.875,3.115 0.313,0.156 10 false *f 0.646,4.24 0.958,4.396 0.313,0.156 10 false *g

*1	Cylinder Head Sub-assembly
*2	Cylinder Block Sub-assembly
*3	Cylinder Head Gasket
*a	Direction to wipe off
*b	Before Wiping Off
*c	After Wiping Off
*d	After Wiping by Cloth
*e	Seal Packing
*f	Chamfer of Cylinder Head Sub-assembly
*g	Chamfer of Cylinder Block Sub-assembly

After tightening the cylinder head set bolts, wipe off any seal packing that seeped out from the contact surfaces between the cylinder head sub-assembly and cylinder block sub-assembly.

NOTICE:

·

Be sure to wipe off the seal packing from inside to outside, parallel to the joint line.

·

Be sure to avoid clogging the bolt holes when wiping off the seal packing.

Install the 16 valve stem caps to the cylinder head sub-assembly.

NOTICE:

·

Install the same parts to their original positions.

·

Do not drop the valve stem caps into the cylinder head sub-assembly.

0.719,1.333 1.063,1.333 false 1.24,0.469 1.583,0.469 false 2.146,0.781 2.698,0.781 false 0.552,1.271 0.865,1.427 0.313,0.156 10 false *1 1.031,0.406 1.344,0.563 0.313,0.156 10 false *2 2.75,0.719 3.063,0.875 0.313,0.156 10 false *3

*1	Valve Lash Adjuster Assembly
*2	No. 1 Valve Rocker Arm Sub-assembly
*3	Valve Stem Cap

Apply engine oil to the tips of the valve lash adjuster assemblies and valve stem caps.

Install the oil control valve filter to the camshaft housing sub-assembly.

1.688,1.885 1.844,2.083 0.156,0.198 10 true 1 1.177,1.906 1.333,2.104 0.156,0.198 10 true 2 2.24,1.854 2.396,2.052 0.156,0.198 10 true 3 2.729,1.875 2.938,2.094 0.208,0.219 10 true 15 0.042,2.323 0.26,2.552 0.219,0.229 10 true 16 0.094,2.635 0.25,2.833 0.156,0.198 10 false 4 0.344,3.333 0.604,3.542 0.26,0.208 10 true 18 1.104,3.135 1.323,3.354 0.219,0.219 10 true 14 1.167,2.656 1.365,2.844 0.198,0.188 10 true 10 1.698,2.667 1.854,2.865 0.156,0.198 10 true 6 2.219,2.677 2.375,2.875 0.156,0.198 10 true 9 1.635,3.146 1.792,3.344 0.156,0.198 10 true 7 2.094,3.135 2.302,3.344 0.208,0.208 10 true 11 2.75,2.698 2.906,2.896 0.156,0.198 10 true 5 2.573,3.146 2.823,3.438 0.25,0.292 10 true 19 3.177,2.198 3.417,2.427 0.24,0.229 10 true 22 2.458,1.302 2.729,1.542 0.271,0.24 10 false 17 2.792,1.302 3.01,1.531 0.219,0.229 10 false 20 1.833,1.354 2.073,1.604 0.24,0.25 10 false 13 1.344,1.354 1.5,1.552 0.156,0.198 10 false 8 0.938,1.365 1.146,1.583 0.208,0.219 10 false 12 0.219,1.333 0.438,1.583 0.219,0.25 10 false 21 0.125,2.792 0.281,2.99 0.156,0.198 10 true A 1.135,2.125 1.292,2.323 0.156,0.198 10 true A 1.656,2.115 1.813,2.313 0.156,0.198 10 true A 2.177,2.083 2.333,2.281 0.156,0.198 10 true A 2.698,2.896 2.854,3.094 0.156,0.198 10 true A

Set the camshaft and No. 2 camshaft as shown in the illustration.

Install a new water outlet gasket to the water outlet.

Install the water outlet to the cylinder head sub-assembly with the 3 bolts.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Engage the wire harness clamp and install the No. 5 engine wire to the water outlet.

Install the No. 7 water by-pass hose to the water outlet and slide the clip to secure it.

Install the water valve to the No. 7 water by-pass hose and slide the clip to secure it.

1.844,1.052 2.417,1.604 true 1.385,1.073 1.958,1.625 true 2.427,1.625 2.74,1.823 0.313,0.198 10 false *a 1.969,1.635 2.281,1.833 0.313,0.198 10 false *b

*a	Knock Pin
*b	Knock Pin Hole

Align and fit the knock pin of the No. 2 camshaft to the knock pin hole of the camshaft timing exhaust gear assembly.

NOTICE:

Do not forcibly push in the camshaft timing exhaust gear assembly. This may cause the knock pin tip to damage the installation surface of the camshaft timing exhaust gear assembly.

HINT:

Fit the No. 2 camshaft and camshaft timing exhaust gear assembly together by pushing camshaft timing exhaust gear assembly lightly against the No. 2 camshaft and rotating it to the left (counterclockwise).

0.635,0.802 0.865,0.802 false 1.427,0.74 2.229,0.385 false 0.458,0.74 0.771,0.896 0.313,0.156 10 false *1 2.271,0.323 2.583,0.479 0.313,0.156 10 false *2 1.604,1.99 1.917,2.146 0.313,0.156 10 false *a

*1	Camshaft Timing Exhaust Gear Assembly
*2	No. 2 Camshaft Flange
*a	No Gap

Check that there is no gap between the camshaft timing exhaust gear assembly and No. 2 camshaft flange.

Apply engine oil to the areas of the camshaft timing gear bolt (for exhaust side) shown in the illustration.

Tighten the camshaft timing gear bolt (for exhaust side) while holding the camshaft timing exhaust gear assembly.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

·

If the camshaft timing gear bolt (for exhaust side) has been struck or dropped, replace it.

·

Do not use an impact wrench.

2.688,1.667 2.26,0.979 true 1.688,1.854 1.083,0.865 true 2.677,1.677 2.99,1.875 0.313,0.198 10 false *a 1.698,1.885 2.01,2.083 0.313,0.198 10 false *b

*a	Knock Pin
*b	Knock Pin Hole

Align and fit the knock pin of the camshaft to the knock pin hole of the camshaft timing gear assembly.

NOTICE:

Do not forcibly push in the camshaft timing gear assembly. This may cause the knock pin tip to damage the installation surface of the camshaft timing gear assembly.

HINT:

Fit the camshaft and camshaft timing gear assembly together by pushing camshaft timing gear assembly lightly against the camshaft and rotating it to the left (counterclockwise).

0.563,0.76 0.844,0.76 false 1.427,0.813 2.219,0.458 false 0.375,0.698 0.688,0.854 0.313,0.156 10 false *1 2.302,0.375 2.615,0.531 0.313,0.156 10 false *2 1.656,1.99 1.969,2.146 0.313,0.156 10 false *a

*1	Camshaft Timing Gear Assembly
*2	Camshaft Flange
*a	No Gap

Check that there is no gap between the camshaft timing gear assembly and camshaft flange.

Apply engine oil to the areas of the camshaft timing gear bolt (for intake side) shown in the illustration.

Tighten the camshaft timing gear bolt (for intake side) while holding the camshaft timing gear assembly.

Torque:

95 N*m (969 kgf*cm, 70 ft.*lbf)

NOTICE:

·

If the camshaft timing gear bolt (for intake side) has been struck or dropped, replace it.

·

Do not use an impact wrench.

1.219,0.635 2.396,0.281 2.396,0.281 1.208,0.729 true 2.427,0.188 2.74,0.344 0.313,0.156 10 false *a

*a	Crankshaft Timing Gear Key

Set the crankshaft timing gear keys as shown in the illustration.

1.583,2.333 2.052,2.333 false 1.219,1.927 1.688,1.927 false 0.625,2.354 0.948,2.354 true 1.052,4.281 1.677,4.281 true 1.833,4.438 2.458,4.438 false 1.813,3.667 2.281,3.667 false 1.75,1.833 2.063,2.031 0.313,0.198 10 false *a 2.125,2.25 2.438,2.448 0.313,0.198 10 false *1 0.406,2.281 0.719,2.479 0.313,0.198 10 false *c 2.344,3.563 2.656,3.76 0.313,0.198 10 false *2 2.531,4.344 2.844,4.542 0.313,0.198 10 false *a 0.865,4.219 1.177,4.417 0.313,0.198 10 false *b

*1	Oil Pump Drive Gear
*2	Oil Pump Drive Shaft Gear
*a	Mark Plate (Gold or Yellow)
*b	Timing Mark
*c	Crankshaft Timing Gear Key Groove
	Front of Engine

Align the mark plates (gold or yellow) with the timing mark of the oil pump drive gear and oil pump drive shaft gear as shown in the illustration.

HINT:

Make sure the mark plates (gold or yellow) of the No. 2 chain sub-assembly are facing away from the engine assembly.

1.021,0.938 1.948,0.938 true 0.49,1.25 1.417,1.25 true 0.49,1.646 0.823,1.646 false 0.313,1.188 0.625,1.344 0.313,0.156 10 false *1 0.833,0.875 1.146,1.031 0.313,0.156 10 false *2 0.302,1.573 0.615,1.729 0.313,0.156 10 false *a

*1	Chain Tensioner Plate
*2	Chain Damper Spring
*a	Bolt

Install the chain damper spring to the chain tensioner plate, and then install the chain tensioner plate with the bolt.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

1.844,1.427 0.594,1.479 0.594,1.479 1.094,1.031 true 0.615,1.469 1.313,1.302 true 0.313,1.438 0.771,1.635 0.458,0.198 10 false SST

Using SST, hold the crankshaft pulley assembly. Then tighten the oil pump drive shaft gear nut.

SST

09213-70011  (09213-70020)
09330-00021  

Torque:

28 N*m (286 kgf*cm, 21 ft.*lbf)

0,0 0,0 false

Front of Engine

Install the crankshaft timing sprocket to the crankshaft.

1.146,0.542 1.698,1.115 true 0.99,0.438 1.302,0.594 0.313,0.156 10 true *a

*a	Crankshaft Timing Gear Key

Turn the crankshaft clockwise until the crankshaft timing gear key is facing upward.

0.583,0.844 1,1.542 1,1.542 1.406,0.823 true 0.917,1.573 1.229,1.729 0.313,0.156 10 false *a

*a	Timing Mark

Check that the timing marks on the camshaft timing exhaust gear assembly and camshaft timing gear assembly are aligned as shown in the illustration.

Install the chain tensioner slipper to the cylinder block sub-assembly.

0.667,1.083 1.365,1.083 false 0.49,1 0.802,1.198 0.313,0.198 10 false *a

*a

Pin

Install the No. 1 chain tensioner assembly to the cylinder head sub-assembly with the 2 bolts.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Check that each timing mark is at TDC/compression.

0.781,1.135 1.552,1.552 1.552,1.552 2.302,1.104 true 0.708,1.25 1.531,2.063 1.531,2.063 2.385,1.229 true 5.021,2.438 5.573,1.667 true 6.323,2.438 5.698,1.615 true 1.448,2.115 1.76,2.271 0.313,0.156 10 false *a 1.458,1.583 1.771,1.74 0.313,0.156 10 true *b 4.906,2.448 5.219,2.604 0.313,0.156 10 false *b 6.271,2.469 6.583,2.625 0.313,0.156 10 false *a

*a

Timing Mark

*b

Mark Plate (Gold)

Install the water inlet pipe to the water inlet.

Install a new water pump gasket to the engine water pump assembly.

HINT:

Be sure to clean the contact surfaces.

Clean the contact surfaces of the timing chain cover assembly, camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.

0.708,0.396 1.021,0.552 0.313,0.156 10 false *a 4.073,0.365 4.385,0.521 0.313,0.156 10 false *b

*a	Engine Side	*b	Timing Chain Cover Assembly Side
	Clean	-	-

Apply seal packing to the engine unit as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Packing Diameter:

5.0 mm (0.197 in.)

NOTICE:

Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

0.5,0.292 0.875,0.49 false 2.708,0.49 2.885,0.375 false 0.573,1 0.958,1.063 false 2.542,1.073 2.771,1.073 false 0.51,2.208 1.052,2.385 true 2.604,2.375 2.813,2.271 true 1.698,0.781 1.542,0.385 1.542,0.385 2.458,0.26 true 0.76,0.729 0.917,0.927 0.156,0.198 10 false A 1.354,0.729 1.51,0.927 0.156,0.198 10 true A 0.844,1.313 1,1.51 0.156,0.198 10 false B 1.5,1.313 1.656,1.51 0.156,0.198 10 true B 0.875,2.615 1.031,2.813 0.156,0.198 10 false C 1.458,2.604 1.615,2.802 0.156,0.198 10 true C 0.51,3.469 1.281,3.667 0.771,0.198 10 false A - A 1.458,3.469 2.229,3.667 0.771,0.198 10 false B - B 2.635,3.458 3.406,3.656 0.771,0.198 10 false C - C 2.24,0.698 2.396,0.896 0.156,0.198 10 true A 2.76,0.729 2.917,0.927 0.156,0.198 10 false A 1.969,1.302 2.125,1.5 0.156,0.198 10 true B 2.604,1.302 2.76,1.5 0.156,0.198 10 false B 2.063,2.594 2.219,2.792 0.156,0.198 10 true C 2.656,2.583 2.813,2.781 0.156,0.198 10 false C 0.302,0.219 1.219,0.417 0.917,0.198 10 false *d 2.927,0.313 3.427,0.542 0.5,0.229 10 false *g 0.833,0.271 1.146,0.427 0.313,0.156 10 false *b 2.615,0.271 2.927,0.427 0.313,0.156 10 false *b 0.375,0.917 1.448,1.115 1.073,0.198 10 false *e 0.948,0.802 1.208,0.958 0.26,0.156 10 true *c 2.542,0.906 2.854,1.063 0.313,0.156 10 false *c 2.844,1.01 3.427,1.302 0.583,0.292 10 false *h 0.344,2.156 1.417,2.354 1.073,0.198 10 false *f 1.021,2.135 1.292,2.302 0.271,0.167 10 true *b 2.469,2.115 2.74,2.281 0.271,0.167 10 true *b 2.865,2.188 3.406,2.406 0.542,0.219 10 false *i 1.385,0.25 1.698,0.406 0.313,0.156 10 false *a

*a	Seal Packing
*b	Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.) Width: 6.0 to 8.0 mm (0.236 to 0.315 in.)
*c	Thickness: 2.5 to 3.5 mm (0.0984 to 0.138 in.) Width: 14.0 to 16.0 mm (0.551 to 0.630 in.)
*d	9.1 mm (0.358 in.)
*e	19.9 mm (0.783 in.)
*f	7.9 mm (0.311 in.)
*g	8.3 mm (0.327 in.)
*h	20.0 mm (0.787 in.)
*i	8.1 mm (0.319 in.)

Apply seal packing to the timing chain cover assembly as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Packing Diameter:

2.5 to 3.5 mm (0.0984 to 0.138 in.)

NOTICE:

Install the timing chain cover assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

Temporarily install the engine mounting bracket RH with the 3 bolts.

NOTICE:

Make sure that there is no oil on the threads of the bolts.

1.563,0.75 1.667,0.75 1.667,0.75 1.813,1.229 false 1.385,0.677 1.583,0.833 0.198,0.156 10 *a

*a

Adhesive

Apply adhesive to the threads of the 2 bolts (B).

Adhesive:

Toyota Genuine Adhesive 1324, Three bond 1324 or equivalent

NOTICE:

Make sure that there is no oil on the threads of the bolts.

Tighten the 26 bolts in the order shown in the illustration.

0.75,0.229 1.063,0.385 0.313,0.156 10 false *a 4.229,0.24 4.542,0.396 0.313,0.156 10 false *b 2.552,3.073 2.708,3.271 0.156,0.198 10 true B 0.698,3.063 0.906,3.292 0.208,0.229 10 false B 0.49,1.406 0.698,1.635 0.208,0.229 10 false C 0.75,1.792 0.958,2.021 0.208,0.229 10 false C 0.854,1.99 1.063,2.219 0.208,0.229 10 false C 1.802,1.771 1.958,1.969 0.156,0.198 10 true C 2.635,1.792 2.844,2.021 0.208,0.229 10 false C 2.656,2.083 2.865,2.313 0.208,0.229 10 false A 1.74,1.115 1.896,1.313 0.156,0.198 10 true F 1.698,2.104 1.854,2.302 0.156,0.198 10 true F 2.771,1.375 2.979,1.604 0.208,0.229 10 false F 2.792,1.073 3,1.302 0.208,0.229 10 false E 2.844,2.302 3.052,2.531 0.208,0.229 10 false D 3.313,2.781 3.521,3.01 0.208,0.229 10 false D 3.135,3.198 3.344,3.427 0.208,0.229 10 false D 2.552,3.281 2.76,3.51 0.208,0.229 10 false E 2.5,3.635 2.708,3.865 0.208,0.229 10 false E 1.917,4.323 2.125,4.552 0.208,0.229 10 true E 1.417,4.302 1.625,4.531 0.208,0.229 10 true E 0.625,3.625 0.833,3.854 0.208,0.229 10 true E 0.677,3.26 0.885,3.49 0.208,0.229 10 false E 0.813,2.729 0.958,2.938 0.146,0.208 10 true E 0.875,2.344 1.021,2.552 0.146,0.208 10 true E 0.615,1.063 0.76,1.271 0.146,0.208 10 false E 4.385,1.979 4.531,2.177 0.146,0.198 10 false 2 5.323,1.708 5.469,1.906 0.146,0.198 10 true 1 5.146,2.031 5.344,2.271 0.198,0.24 10 true 22 5.24,1.083 5.479,1.313 0.24,0.229 10 true 21 6.135,1.792 6.281,1.99 0.146,0.198 10 false 3 4.25,1.771 4.396,1.969 0.146,0.198 10 false 4 4.021,1.396 4.167,1.594 0.146,0.198 10 false 5 5.198,2.344 5.344,2.542 0.146,0.198 10 true 6 5.25,2.76 5.396,2.958 0.146,0.198 10 true 7 6.073,3.052 6.219,3.25 0.146,0.198 10 true 8 6.063,3.281 6.208,3.479 0.146,0.198 10 false 9 6,3.625 6.271,3.865 0.271,0.24 10 false 10 5.365,4.302 5.594,4.49 0.229,0.188 10 true 11 4.875,4.302 5.094,4.49 0.219,0.188 10 true 12 4.073,3.635 4.385,3.833 0.313,0.198 10 true 13 4.115,3.25 4.427,3.448 0.313,0.198 10 false 14 4.135,3.063 4.448,3.26 0.313,0.198 10 false 15 4.25,2.719 4.458,2.906 0.208,0.188 10 true 16 4.323,2.365 4.531,2.552 0.208,0.188 10 true 17 4.052,1.063 4.417,1.302 0.365,0.24 10 false 18 6.302,1.094 6.667,1.333 0.365,0.24 10 false 19 6.281,1.365 6.646,1.604 0.365,0.24 10 false 20 6.146,2.083 6.51,2.323 0.365,0.24 10 false 23 6.375,2.292 6.74,2.531 0.365,0.24 10 false 24 6.823,2.792 7.094,2.979 0.271,0.188 10 false 25 6.656,3.198 6.927,3.385 0.271,0.188 10 false 26 1.688,2.344 1.833,2.573 0.146,0.229 10 true E 1.74,2.75 1.885,2.979 0.146,0.229 10 true E

*a

Torque

*b

Bolt Tightening Order

Torque:

Bolt (A), (B), (D), (E) : 21 N*m (214 kgf*cm, 15 ft.*lbf)

Bolt (C), (F) : 43 N*m (438 kgf*cm, 32 ft.*lbf)

NOTICE:

·

Tighten the bolts within 10 minutes of applying seal packing.

·

Do not add engine oil for at least 2 hours after installation.

·

Do not start the engine for at least 2 hours after installation.

·

Make sure that there is no oil on the threads of the bolts.

HINT:

Using a 12 mm union nut wrench, tighten the bolt (A).

Click hereEngine / Hybrid System>NR Series (COOLING)>WATER PUMP>INSTALLATION201906,999999,_51,_080776,_0392638,RM100000001HRVZ_01_0005,

Using a 12 mm hexagon socket wrench, install the oil filter union to the timing chain cover assembly.

Torque:

29.5 N*m (301 kgf*cm, 22 ft.*lbf)

Install 4 new spark plug tube gaskets to the cylinder head cover sub-assembly.

Install a new cylinder head cover gasket to the cylinder head cover sub-assembly.

NOTICE:

Remove any oil from the contact surfaces.

Install 3 new gaskets to the locations shown in the illustration.

0.677,1.417 1.125,0.958 1.125,0.958 0.646,0.594 true 0.427,0.469 0.052,0.135 0.052,0.135 0.177,0.135 false 0.427,1.51 0.052,1.927 0.052,1.927 0.198,1.927 false 1.188,0.906 1.438,1.094 0.25,0.188 10 true *b 0.24,0.083 0.823,0.281 0.583,0.198 10 true *a 0.24,1.854 0.823,2.052 0.583,0.198 10 true *c

*a	18.0 mm (0.709 in.)
*b	17.0 mm (0.669 in.)
*c	21.0 mm (0.827 in.)

Apply seal packing as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

Standard Seal Packing Diameter:

2.0 to 3.0 mm (0.0787 to 0.118 in.)

NOTICE:

·

Remove any oil from the contact surfaces.

·

Install the cylinder head cover sub-assembly within 3 minutes and tighten the bolts within 15 minutes of applying seal packing.

·

Do not add engine oil for at least 2 hours after installation.

0.958,1.125 1.75,1.396 1.75,1.396 2.104,1.156 true 1.677,1.448 1.99,1.604 0.313,0.156 10 true *1 1.063,0.792 1.438,0.979 0.375,0.188 10 true 1,18 2.302,0.719 2.677,0.906 0.375,0.188 10 true 2,19 1.615,1.979 1.771,2.177 0.156,0.198 10 false 3 1.646,0.031 1.833,0.198 0.188,0.167 10 true 4 1.167,1.979 1.323,2.177 0.156,0.198 10 false 5 2.083,0.094 2.24,0.292 0.156,0.198 10 false 6 2.167,1.979 2.323,2.177 0.156,0.198 10 false 7 1.031,0.031 1.229,0.292 0.198,0.26 10 false 8 2.521,1.979 2.677,2.177 0.156,0.198 10 false 9 0.031,0.781 0.344,0.979 0.313,0.198 10 false 10 2.719,1.979 3.031,2.177 0.313,0.198 10 false 11 0.031,1.406 0.344,1.604 0.313,0.198 10 false 12 2.969,0.083 3.281,0.281 0.313,0.198 10 false 13 0.406,0.021 0.719,0.219 0.313,0.198 10 false 14 3.073,1.552 3.385,1.75 0.313,0.198 10 false 15 0.656,1.979 0.969,2.177 0.313,0.198 10 false 16 2.458,0.063 2.771,0.26 0.313,0.198 10 false 17

*1	Cylinder Head Cover Seal Washer

Install the cylinder head cover sub-assembly to the camshaft housing sub-assembly with the 17 bolts and 2 new cylinder head cover seal washers in the order shown in the illustration.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

2.802,1.042 2.302,1.042 true 1.573,1.865 1.573,1.688 true 0.281,1.51 0.229,1.208 0.229,1.208 0.302,0.969 true 1.5,1.906 1.813,2.063 0.313,0.156 10 false *1 2.865,0.969 3.177,1.125 0.313,0.156 10 true *2 0.052,1.125 0.365,1.281 0.313,0.156 10 false *a

*1	Oil Pump Relief Valve Housing Assembly
*2	Oil Regulator Body Gasket
*a	Bolt

Install a new oil regulator body gasket to the oil pump relief valve housing assembly as shown in the illustration.

Install the generator bracket to the cylinder block sub-assembly with the bolt.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

Install the engine oil level dipstick guide to the camshaft housing sub-assembly with the bolt.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the oil filler cap gasket to the oil filler cap assembly.

Install the oil filler cap assembly to the cylinder head cover sub-assembly.