RM3660EC _52 Drivetrain _080786 AXLE AND DIFFERENTIAL _0392505 REAR AXLE CARRIER(w/ Electric Parking Brake) A

AXLE AND DIFFERENTIAL REAR AXLE CARRIER(w/ Electric Parking Brake) INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: for HV Model

·

When removing or installing the rear disc brake caliper assembly, pushing back the disc brake piston may cause a large clearance between the brake pads and brake disc. When the brake pedal is depressed with a large clearance between the brake pads and the brake disc, DTC C1214 related to abnormal brake fluid pressure may be stored. Make sure to clear any DTCs after performing this step.

·

While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch turns on. Therefore, when servicing the brake system components, do not operate the brake pedal or open/close the doors while the auxiliary battery is connected.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 42305 1.TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY

Temporarily install the rear axle carrier sub-assembly to the rear shock absorber assembly with the nut and plate washer.

NOTICE:: Hold the rear axle carrier pin while rotating the nut.

Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.

NOTICE:: ·

Insert the bolt with the threaded end facing the rear of the vehicle.

·

Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 2 bolts.

Torque:: 135 N*m (1377 kgf*cm, 100 ft.*lbf)

w/o Stabilizer Bar:

Install the bolt and nut to the rear axle carrier sub-assembly and rear trailing arm assembly.

Torque:: 75 N*m (765 kgf*cm, 55 ft.*lbf)

NOTICE:: Insert the bolt from the inside of the vehicle.

Hide Display 48720A 2.TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202307,999999,_53,_080787,_0392568,RM100000002CWHG_04_0006,

Hide Display 48258C 3.INSTALL REAR LOWER COIL SPRING INSULATOR

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING (for Double Wishbone Type Suspension)>INSTALLATION202307,999999,_53,_080787,_0392566,RM100000002CWHC_03_0026,

Hide Display 48231B 4.INSTALL REAR COIL SPRING

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING (for Double Wishbone Type Suspension)>INSTALLATION202307,999999,_53,_080787,_0392566,RM100000002CWHC_03_0027,

Hide Display 5.STABILIZE SUSPENSION

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202307,999999,_53,_080787,_0392565,RM100000002CWHA_01_0025,

Hide Display 48790 6.INSTALL REAR UPPER CONTROL ARM ASSEMBLY

Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt.

Torque:: 73 N*m (744 kgf*cm, 54 ft.*lbf)

NOTICE:: Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

Hide Display 48720A 7.INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202307,999999,_53,_080787,_0392568,RM100000002CWHG_04_0012,

Hide Display 48740F 8.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202307,999999,_53,_080787,_0392568,RM100000002CWHG_04_0022,

Hide Display 48540 9.INSTALL REAR SHOCK ABSORBER ASSEMBLY

Click hereSuspension>REAR SUSPENSION>REAR SHOCK ABSORBER>INSTALLATION202307,999999,_53,_080787,_0392565,RM100000002CWHA_01_0026,

Hide Display 48840A 10.INSTALL REAR STABILIZER LINK ASSEMBLY (w/ Stabilizer Bar)

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION201906,999999,_53,_080787,_0392571,RM100000001HRKT_01_0016,

Hide Display 11.INSTALL REAR FLEXIBLE HOSE BRACKET

Install the rear flexible hose bracket to the rear axle carrier sub-assembly with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 42450B 12.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB (for Double Wishbone Type Suspension with Electric Parking Brake)>INSTALLATION202304,999999,_52,_080786,_0392503,RM100000002BBEU_03_0010,

Hide Display 42431 13.INSTALL REAR DISC

Click hereBrake>BRAKE (REAR)>REAR BRAKE (w/ Electric Parking Brake)>INSTALLATION202307,999999,_54,_080788,_0392487,RM100000002COH2_04_0010,

Hide Display 14.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB BOLT (for Double Wishbone Type Suspension with Electric Parking Brake)>REPLACEMENT202307,999999,_52,_080786,_0392501,RM100000002CWH3_01_0020,

Hide Display 47319F 15.INSTALL REAR FLEXIBLE HOSE

Install the rear flexible hose to the rear flexible hose bracket with the bolt.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 890C0A 16.INSTALL NO. 2 PARKING BRAKE WIRE ASSEMBLY

Install the No. 2 parking brake wire assembly to the rear trailing arm assembly with the nut.

Torque:: 15.5 N*m (158 kgf*cm, 11 ft.*lbf)

Engage the 2 clamps.

Connect the No. 2 parking brake wire assembly connector to the parking brake actuator assembly.

Connect the No. 2 parking brake wire assembly connector to the rear axle hub and bearing assembly.

Hide Display 57628E 17.INSTALL REAR FLOOR SIDE MEMBER COVER LH (for HV Model)

for LH Side:

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION201906,999999,_53,_080787,_0392571,RM100000001HRKT_01_0017,

Hide Display 57627G 18.INSTALL REAR FLOOR SIDE MEMBER COVER RH (for HV Model)

for RH Side:

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION201906,999999,_53,_080787,_0392571,RM100000001HRKT_01_0018,

Hide Display 57628E 19.INSTALL REAR FLOOR SIDE MEMBER COVER LH (for Gasoline Model)

for LH Side:

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION201906,999999,_53,_080787,_0392571,RM100000001HRKT_01_0019,

Hide Display 57627G 20.INSTALL REAR FLOOR SIDE MEMBER COVER RH (for Gasoline Model)

for RH Side:

Click hereSuspension>REAR SUSPENSION>REAR STABILIZER BAR>INSTALLATION201906,999999,_53,_080787,_0392571,RM100000001HRKT_01_0020,

Hide Display 21.INSTALL REAR WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202307,999999,_V1,_080956,_0392691,RM100000002CWKE_01_0001,

Hide Display 48740F 22.INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY

Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.

Click hereSuspension>REAR SUSPENSION>REAR LOWER ARM>INSTALLATION202307,999999,_53,_080787,_0392568,RM100000002CWHG_04_0029,

Hide Display 23.INSPECT AND ADJUST REAR WHEEL ALIGNMENT

Click hereSuspension>ALIGNMENT / HANDLING DIAGNOSIS>REAR WHEEL ALIGNMENT (for Double Wishbone Type Suspension)>ADJUSTMENT202307,999999,_53,_080763,_0392676,RM100000002D11Z,

Hide Display 24.CHECK FOR SPEED SENSOR SIGNAL

for HV Model: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>TEST MODE PROCEDURE202304,999999,_54,_080770,_0392591,RM100000002B670,

for Gasoline Model (NR Series): Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>TEST MODE PROCEDURE202304,999999,_54,_080770,_0599814,RM100000002BA8E,

for Gasoline Model (except NR Series): Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (except NR Series))>TEST MODE PROCEDURE202304,999999,_54,_080770,_0599811,RM100000002B9YL,

Hide Display 25.PERFORM INITIALIZATION

for HV Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)

for Gasoline Model:
Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)