RM3660EC _52 Drivetrain _138496 PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE _0583541 TRANSMISSION CONTROL CABLE A

PA10/PB10 HYBRID TRANSMISSION / TRANSAXLE TRANSMISSION CONTROL CABLE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during transmission control cable assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	for 8ZR-FXE:(202304,999999,_51,_080778,_0393982,RM100000002BDLI,) for M20F-FXS, M20G-FXS:(202307,999999,_51,_146896,_0611112,RM100000002CI3Y,)

CAUTION:: To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

Hide Display 1.SECURE VEHICLE

Fully apply the parking brake and chock a wheel.

CAUTION:: ·

Make sure to apply the parking brake and chock a wheel before performing this procedure.

·

If the vehicle is not secure and the shift lever is moved to N, the vehicle may suddenly move, possibly resulting in an accident or serious injury.

Hide Display 2.REMOVE CONSOLE BOX ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>FRONT CONSOLE BOX>REMOVAL202304,999999,_58,_080744,_0393717,RM100000002AVGF,

Hide Display 58862B 3.REMOVE NO. 2 CONSOLE BOX DUCT

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING UNIT (for HV Model)>REMOVAL202307,999999,_58,_080733,_0393728,RM100000002CH88_02_0163,

Hide Display 58861B 4.REMOVE NO. 1 CONSOLE BOX DUCT

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING UNIT (for HV Model)>REMOVAL202307,999999,_58,_080733,_0393728,RM100000002CH88_02_0161,

Hide Display 51410 5.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

for 8ZR-FXE:

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_080726,_0391619,RM100000002CWTY_01_0301,

for M20F-FXS, M20G-FXS:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202307,999999,_51,_146897,_0611496,RM100000002CJ20_01_0306,

Hide Display 58166A 6.REMOVE FRONT FLOOR COVER LH

for 8ZR-FXE:

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392073,RM100000002B0QV_01_0153,

for M20F-FXS, M20G-FXS:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202307,999999,_51,_146898,_0614249,RM100000002CQYK_01_0177,

Hide Display 58165C 7.REMOVE FRONT FLOOR COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 57533B 8.REMOVE FRONT FLOOR CENTER BRACE

for 8ZR-FXE:

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392073,RM100000002B0QV_01_0155,

for M20F-FXS, M20G-FXS:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202307,999999,_51,_146898,_0614249,RM100000002CQYK_01_0155,

Hide Display 17410 9.REMOVE FRONT EXHAUST PIPE ASSEMBLY

for 8ZR-FXE:

Click hereEngine / Hybrid System>8ZR-FXE (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_080790,_0392073,RM100000002B0QV_01_0130,

for M20F-FXS, M20G-FXS:

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202307,999999,_51,_146898,_0614249,RM100000002CQYK_01_0178,

Hide Display 58151 10.REMOVE FRONT NO. 1 FLOOR HEAT INSULATOR

Remove 3 nuts and front No. 1 floor heat insulator from the vehicle body.

Hide Display 33820B 11.REMOVE TRANSMISSION CONTROL CABLE ASSEMBLY

Move the shift lever to N.

for PA10, PB10 TFTM Made:

1.313,2.563 1.594,2.729 false 1.146,2.458 1.406,2.698 0.26,0.24 10 false *a 1.979,4.052 2.26,4.271 0.281,0.219 10 false *b

*a	Clip
*b	45° to 60°
	Disconnect in this Direction

While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission floor shift assembly together with the clip.

ii.

1.406,2.573 1.625,2.719 true 1.219,2.469 1.396,2.667 0.177,0.198 10 true *a

Stopper

Using a screwdriver, pull out the stopper of the transmission control cable assembly.

NOTICE:: Do not remove the stopper. If it is removed, reinstall it to its original position.

iii.

2.25,0.354 2.448,0.198 false 1.146,0.354 1.344,0.198 false 0.854,1.188 1,1.063 false 1.958,1.198 2.104,1.073 false 1.365,0.094 1.583,0.302 0.219,0.208 10 false *a 0.698,1.125 0.927,1.344 0.229,0.219 10 false *b 2.469,0.094 2.688,0.302 0.219,0.208 10 false *a 1.802,1.135 2.031,1.354 0.229,0.219 10 false *b

*a	Stopper
*b	Nut

Rotate the nut counterclockwise approximately 180° and, while holding the nut in that position, disconnect the transmission control cable assembly from the transmission floor shift assembly.

NOTICE:: ·

Do not rotate the nut excessively as the interior spring may come off and the transmission control cable assembly will not be reusable.

·

Do not forcibly pull the transmission control cable assembly into the cabin.

for PB10 GTMC Made:

1.583,2.521 1.76,2.615 false 1.417,2.417 1.677,2.656 0.26,0.24 10 false *a 1.969,4 2.25,4.219 0.281,0.219 10 false *b

*a	Clip
*b	45° to 60°
	Disconnect in this Direction

While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission floor shift assembly together with the clip.

ii.

1.885,1.073 2.281,1.24 true 2.313,1.156 2.51,1.354 0.198,0.198 10 true *a 2.177,0.677 2.396,0.865 0.219,0.188 10 true *b

*a	Lock Nut
*b	Clockwise
	Disconnect in this Direction

Rotate the lock nut clockwise approximately 180° and, while holding the lock nut in that position, disconnect the transmission control cable assembly from the transmission floor shift assembly.

NOTICE:: Do not forcibly pull the transmission control cable assembly into the cabin.

1.698,2.469 1.99,2.219 false 2.031,2.125 2.333,2.333 0.302,0.208 10 false *a 2.125,3.01 2.438,3.219 0.313,0.208 10 false *b

*a	Clip
*b	45° to 60°

While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission control shaft lever together with the clip.

Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

0.083,0.094 0.458,0.333 0.375,0.24 12 true *A 0.083,2.5 0.458,2.74 0.375,0.24 12 true *B 2.406,1.188 2.594,1.375 0.188,0.188 10 true *a 2.823,3.76 3.01,3.948 0.188,0.188 10 true *a 2.927,4.354 3.115,4.542 0.188,0.188 10 true *b

*A	for PA10
*B	for PB10
*a	Bolt
*b	Nut

Disconnect the transmission control cable assembly from the transmission control cable support.

for PA10:

Remove the bolt and disconnect the transmission control cable assembly from the engine assembly.

for PB10:

Remove the nut and disconnect the floor under wire from the wire harness clamp bracket.

ii.

Remove the bolt and disconnect the transmission control cable assembly from the inverter with converter assembly.

Remove the nut and disconnect the transmission control cable assembly from the vehicle body.

Remove the 2 nuts and transmission control cable assembly from the vehicle body.