RM3660EC _58 Vehicle Interior _080733 HEATING / AIR CONDITIONING _0393726 REFRIGERANT LINE(for HV Model) A

HEATING / AIR CONDITIONING  REFRIGERANT LINE(for HV Model)  INSTALLATION  


PROCEDURE

Hide 1.INSTALL PIPING CLAMP (for Suction Hose Sub-assembly Side)

a.

for 8ZR-FXE:

i.

Remove the vinyl tape from the suction pipe sub-assembly and suction hose sub-assembly.


ii.
E399245C01
1.333,1.406 0.677,0.333 0.677,0.333 1.281,0.625 false 0.677,1.844 0.677,1.49 false 2.24,1.875 1.844,1.625 false 0.615,1.854 0.917,2.083 0.302,0.229 10 false *1 2.26,1.792 2.563,2 0.302,0.208 10 false *2 0.51,0.219 0.781,0.5 0.271,0.281 10 false *a
*1 Suction Hose Sub-assembly
*2 Piping Clamp
*a Groove


Install a new piping clamp to the suction hose sub-assembly.

NOTICE:
·

Securely engage the piping clamp to the groove of the suction hose sub-assembly.

·

Do not open the piping clamp more than the diameter of the suction hose sub-assembly when installing it.

·

Do not install the piping clamp with the large diameter section facing the wrong direction.




iii.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the suction hose sub-assembly.

Compressor Oil:

ND-OIL 11 or equivalent



iv.

Install the 2 O-rings to the suction hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from dirt and foreign matter.



v.
E401970C01
0.948,1.052 1.521,0.573 true 0.365,0.958 0.813,1.604 0.813,1.604 0.344,1.24 true 2.49,0.896 2.969,1.698 2.969,1.698 2.5,1.26 true 1.542,0.469 1.854,0.75 0.313,0.281 10 false *a 0.833,1.531 1.104,1.854 0.271,0.323 10 false *b 2.99,1.615 3.26,1.938 0.271,0.323 10 false *b
*a Large Diameter Section of Piping Clamp
*b Alignment Mark


Align the alignment marks and connect the suction pipe sub-assembly and suction hose sub-assembly.

NOTICE:

Connect the parts by holding the tubes, not the piping clamp.



vi.
E402004C01
1.604,1.458 2.063,1.917 true 2.094,1.823 2.406,2.073 0.313,0.25 10 false *a
*a Large Diameter Section of Piping Clamp


Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the suction pipe sub-assembly.

NOTICE:
·

When inserting, make sure that a click sound is heard.

·

Check that the suction hose sub-assembly is securely connected by pulling it.





b.

for M20F-FXS, M20G-FXS:

i.

Remove the vinyl tape from the suction tube sub-assembly B and suction hose sub-assembly.


ii.
E399245C01
1.333,1.406 0.677,0.333 0.677,0.333 1.281,0.625 false 0.677,1.844 0.677,1.49 false 2.24,1.875 1.844,1.625 false 0.615,1.854 0.917,2.083 0.302,0.229 10 false *1 2.26,1.792 2.563,2 0.302,0.208 10 false *2 0.51,0.219 0.781,0.5 0.271,0.281 10 false *a
*1 Suction Hose Sub-assembly
*2 Piping Clamp
*a Groove


Install a new piping clamp to the suction hose sub-assembly.

NOTICE:
·

Securely engage the piping clamp to the groove of the suction hose sub-assembly.

·

Do not open the piping clamp more than the diameter of the suction hose sub-assembly when installing it.

·

Do not install the piping clamp with the large diameter section facing the wrong direction.




iii.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the suction hose sub-assembly.

Compressor Oil:

ND-OIL 11 or equivalent



iv.

Install the 2 O-rings to the suction hose sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from dirt and foreign matter.



v.
E401970C01
0.948,1.052 1.521,0.573 true 0.365,0.958 0.813,1.604 0.813,1.604 0.344,1.24 true 2.49,0.896 2.969,1.698 2.969,1.698 2.5,1.26 true 1.542,0.469 1.854,0.75 0.313,0.281 10 false *a 0.833,1.531 1.104,1.854 0.271,0.323 10 false *b 2.99,1.615 3.26,1.938 0.271,0.323 10 false *b
*a Large Diameter Section of Piping Clamp
*b Alignment Mark


Align the alignment marks and connect the suction tube sub-assembly B and suction hose sub-assembly.

NOTICE:

Connect the parts by holding the tubes, not the piping clamp.



vi.
E402004C01
1.604,1.458 2.063,1.917 true 2.094,1.823 2.406,2.073 0.313,0.25 10 false *a
*a Large Diameter Section of Piping Clamp


Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the suction tube sub-assembly B.

NOTICE:
·

When inserting, make sure that a click sound is heard.

·

Check that the suction hose sub-assembly is securely connected by pulling it.