HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT(for HV Model)  DISASSEMBLY  

87211A 1.REMOVE NO. 2 AIR DUCT

a.

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*a	View A
	Front

Remove the screw.

b.

Disengage the 3 claws to remove the No. 2 air duct.

NOTICE:

Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 2 air duct.

87130D 2.REMOVE BLOWER ASSEMBLY

88897P 3.REMOVE ASPIRATOR

a.

Disengage the guide and 2 claws to remove the aspirator.

88650N 4.REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

a.

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Remove in this Direction

Disconnect the connector.

b.

Remove the screw.

c.

Disengage the guide to remove the air conditioning amplifier assembly as shown in the illustration.

82210K 5.REMOVE AIR CONDITIONING HARNESS ASSEMBLY

a.

for 8ZR-FXE:

i.

Disconnect each connector.

ii.

Disengage each clamp to remove the air conditioning harness assembly.

b.

except 8ZR-FXE:

i.

Disconnect each connector.

ii.

Disengage each clamp to remove the air conditioning harness assembly.

87114B 6.REMOVE HEATER COVER

a.

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Remove in this Direction

Remove the screw and heater cover as shown in the illustration.

88539J 7.REMOVE DRAIN COOLER HOSE

a.

Remove the drain cooler hose.

87050C 8.REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

a.

for 8ZR-FXE:

i.

Remove the 2 screws and No. 1 air conditioning radiator damper servo sub-assembly.

b.

except 8ZR-FXE:

i.

Remove the 3 screws and No. 1 air conditioning radiator damper servo sub-assembly.

87050D 9.REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY

a.

Remove the 2 screws and No. 2 air conditioning radiator damper servo sub-assembly.

87050E 10.REMOVE NO. 3 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for 8ZR-FXE)

a.

Remove the 2 screws and No. 3 air conditioning radiator damper servo sub-assembly.

87128 11.REMOVE HEATER GROMMET

a.

Remove the heater grommet.

87124B 12.REMOVE HEATER CLAMP

a.

Disengage the 3 claws to remove the heater clamp.

87107A 13.REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

a.

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Remove in this Direction

Remove the heater radiator unit sub-assembly as shown in the illustration.

NOTICE:

Prepare a drain pan or cloth in case the coolant leaks.

88899L 14.REMOVE COOLING UNIT PARTS

a.

Remove the cooling unit parts.

88515 15.REMOVE COOLER EXPANSION VALVE

a.

Using a 4 mm hexagon socket wrench, remove the 2 hexagon bolts and cooler expansion valve.

b.

Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

88501 16.REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

88625 17.REMOVE NO. 1 COOLER THERMISTOR