RM3660EC _58 Vehicle Interior _080747 THEFT DETERRENT / KEYLESS ENTRY _0392032 SMART ENTRY AND START SYSTEM(for Start Function, HV Model) C

THEFT DETERRENT / KEYLESS ENTRY  SMART ENTRY AND START SYSTEM(for Start Function, HV Model)  P057162  Brake Switch "A" Signal Compare Failure  


DESCRIPTION

This DTC is stored when the brake signal sent via direct line and the brake signal sent via CAN communication do not match.

DTC No. Detection Item DTC Detection Condition Trouble Area Note
P057162 Brake Switch "A" Signal Compare Failure The brake signal sent via direct line and the brake signal sent via CAN communication do not match. (1-trip detection logic*)
·

Electronically controlled brake system

·

Stop light switch assembly

·

Certification ECU (smart key ECU assembly)

·

Wire harness or connector


DTC Output Confirmation Operation:

Connect the cable to the negative (-) auxiliary battery terminal, release the brake pedal and wait at least 20 seconds. Then depress the brake pedal for 20 seconds or more.



*: Only detected while a malfunction is present and the ignition switch is ON.


Vehicle Condition and Fail-safe Function when Malfunction Detected
Vehicle Condition when Malfunction Detected Fail-safe Function when Malfunction Detected
·

If there is a malfunction when the brake signal sent via direct line is on, the hybrid control system can be started by pressing the power switch with the brake pedal released.

·

If there is a malfunction when the brake signal sent via direct line is off, the hybrid control system cannot be started by pressing the power switch with the brake pedal depressed.

-

With the electrical key transmitter sub-assembly in the cabin, even if a hybrid control system start operation is performed, the hybrid control system does not start (the key indicator display is not displayed on the multi-information display). However, the hybrid control system can be started by turning the ignition switch to ACC and then pressing and holding it.



-

Related Data List and Active Test Items
DTC No. Data List and Active Test
P057162
Power Source Control
·

Stop Light Switch



WIRING DIAGRAM

B685836E01
1.563,0.646 1.885,0.844 0.323,0.198 10 false STP 1.938,0.573 2.146,0.771 0.208,0.198 10 false 41 4.938,0.563 5.135,0.76 0.198,0.198 10 false 21 5.198,0.552 5.594,0.729 0.396,0.177 10 false STP1 5.896,0.781 6.083,0.969 0.188,0.188 10 false IC 0.448,1.25 0.833,1.427 0.385,0.177 10 false A144 4.25,1.24 4.552,1.438 0.302,0.198 10 false I197 1.552,2.656 1.885,2.875 0.333,0.219 10 false STP 1.958,2.594 2.115,2.792 0.156,0.198 10 false 5 4.979,2.594 5.135,2.792 0.156,0.198 10 false 3 5.198,2.604 5.354,2.802 0.156,0.198 10 false L 0.448,3.115 0.833,3.302 0.385,0.188 10 false A143 0.438,3.271 2.813,3.656 2.375,0.385 10 false Electric Brake Booster (Brake Booster with Master Cylinder Assembly) 1.552,4.552 1.885,4.729 0.333,0.177 10 false STP 1.938,4.479 2.156,4.656 0.219,0.177 10 false 22 0.448,5.042 0.813,5.229 0.365,0.188 10 false A147 0.438,5.177 2.354,5.375 1.917,0.198 10 false Hybrid Control ECU Assembly 0.438,1.396 3.229,1.625 2.792,0.229 10 false Skid Control ECU (Brake Actuator Assembly) 4.229,1.396 7.073,1.615 2.844,0.219 10 false Certification ECU (Smart Key ECU Assembly) 4.781,2.969 5.073,3.135 0.292,0.167 10 false A53 4.771,3.115 6.521,3.302 1.75,0.188 10 false Stop Light Switch Assembly 5.604,2.677 5.792,2.854 0.188,0.177 10 false IC 5.146,5.333 6.844,5.531 1.698,0.198 10 false : CAN Communication Line

CAUTION / NOTICE / HINT

NOTICE:
·

When using the GTS with the ignition switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1.5 seconds or less until communication between the GTS and the vehicle begins.

Then select Model Code "KEY REGIST" under manual mode and enter the following menus: Body Electrical / Entry&Start(CAN). While using the GTS, periodically turn a courtesy light switch on and off at intervals of 1.5 seconds or less to maintain communication between the GTS and the vehicle.

·

The smart entry and start system (for Start Function) uses the LIN communication system and CAN communication system. Inspect the communication function by following How to Proceed with Troubleshooting. Troubleshoot the smart entry and start system (for Start Function) after confirming that the communication systems are functioning properly.

Click hereVehicle Interior>THEFT DETERRENT / KEYLESS ENTRY>SMART ENTRY AND START SYSTEM (for Start Function, HV Model)>HOW TO PROCEED WITH TROUBLESHOOTING

·

When disconnecting the cable from the negative (-) auxiliary battery terminal, some systems need to be initialized after the cable is reconnected.

·

Before replacing the certification ECU (smart key ECU assembly), refer to Service Bulletin.

·

After repair, confirm that no DTCs are output by performing "DTC Output Confirmation Operation".



PROCEDURE

1.READ VALUE USING GTS (STOP LIGHT SWITCH)
a.

Read the Data List according to the display on the GTS.

Body Electrical > Power Source Control > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Stop Light Switch State of brake pedal OFF or ON OFF: Brake pedal released
·

Use this item to determine if the stop light switch assembly is malfunctioning.

·

The hybrid control system cannot be started when this item is OFF.

·

If the stop light switch assembly is malfunctioning, the hybrid control system can be started by pressing and holding the power switch for a certain period of time.


Body Electrical > Power Source Control > Data List
Tester Display
Stop Light Switch
50003 454 206
OK:

The GTS display changes correctly in response to the brake pedal operation.



Result:
Result Proceed to
OFF is displayed A
OFF is not displayed B



A

2.READ VALUE USING GTS (STOP LIGHT SWITCH)

B

3.CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)
2.READ VALUE USING GTS (STOP LIGHT SWITCH)
a.

Read the Data List according to the display on the GTS.

Body Electrical > Power Source Control > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Stop Light Switch State of brake pedal OFF or ON ON: Brake pedal depressed
·

Use this item to determine if the stop light switch assembly is malfunctioning.

·

The hybrid control system cannot be started when this item is OFF.

·

If the stop light switch assembly is malfunctioning, the hybrid control system can be started by pressing and holding the power switch for a certain period of time.


Body Electrical > Power Source Control > Data List
Tester Display
Stop Light Switch
50003 454 206
OK:

The GTS display changes correctly in response to the brake pedal operation.



Result:
Result Proceed to
ON is displayed A
ON is not displayed B



A

B

3.CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)
3.CHECK HARNESS AND CONNECTOR (CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) - STOP LIGHT SWITCH ASSEMBLY)
a.

Disconnect the I197 certification ECU (smart key ECU assembly) connector.


b.

Disconnect the A53 stop light switch assembly connector.


c.

Disconnect the A144 skid control ECU (brake actuator assembly) connector.


d.

Disconnect the A143 electric brake booster (brake booster with master cylinder assembly) connector.


e.

Disconnect the A147 hybrid vehicle control ECU connector.


f.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
I197-21 (STP1) - A53-3 (L) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

4.CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)
a.

Connect the I197 certification ECU (smart key ECU assembly) connector.


b.

Connect the A53 stop light switch assembly connector.


c.
B651360C34
1.344,0.031 1.833,0.24 0.49,0.208 0.917,2 1.333,2 1.333,2 2.146,0.938 true 0.156,0.094 0.469,0.25 0.313,0.156 10 false *a 1.458,0.042 1.781,0.219 0.323,0.177 10 false I197 0.573,1.885 0.979,2.073 0.406,0.188 10 false STP1
*a Component with harness connected
(Certification ECU (Smart Key ECU Assembly))


Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
I197-21 (STP1) - Body ground Brake pedal released 1 V or less
I197-21 (STP1) - Body ground Brake pedal depressed 9 V or higher



Result:
Proceed to
OK
NG



OK

REPLACE CERTIFICATION ECU (SMART KEY ECU ASSEMBLY)

NG