8ZR-FXE FUEL  FUEL PUMP  INSTALLATION  

0.823,2.469 1.76,2.469 true 0.344,0.979 0.542,0.854 false 0.156,0.938 0.646,1.521 0.49,0.583 10 false *a 0.583,2.396 0.792,2.583 0.208,0.188 10 true *b

*a	Protrusion
*b	Notch

Set the fuel suction tube with pump and gauge assembly to the fuel tank assembly.

NOTICE:

·

Be careful not to bend the arm of the fuel sender gauge assembly.

·

Make sure the horizontal angle of the fuel suction plate sub-assembly is less than 90°.

·

To avoid applying excessive force to the tip of the fuel sender gauge assembly, tilt the fuel sub-tank sub-assembly diagonally and insert it into the fuel tank assembly as shown in the illustration.

5.833,1.583 6.188,1.583 false 1.5,1.781 1.063,2 true 4.958,2.417 5.51,2.417 true 1.927,0.885 2.26,0.885 false 2.198,2.302 1.667,2.031 true 6.448,2.167 5.833,2.458 true 2.271,2.24 2.667,2.5 0.396,0.26 10 false *1 0.854,1.958 1.26,2.271 0.406,0.313 10 false *2 6.271,1.521 6.625,1.802 0.354,0.281 10 false *3 0.344,0.323 0.802,0.729 0.458,0.406 10 false *a 2.354,0.802 2.802,1.156 0.448,0.354 10 false *3 4.771,2.344 5.24,2.667 0.469,0.323 10 false *2 6.552,2.094 6.927,2.406 0.375,0.313 10 false *1

*1	Fuel Sender Gauge Assembly	*2	Fuel Sub-tank Sub-assembly
*3	Fuel Suction Plate Sub-assembly	-	-
*a	90°	-	-

1.115,0.979 2.688,0.198 2.688,0.198 2.302,0.938 true 0.281,2.719 0.917,2.719 true 2.771,0.115 3.115,0.292 0.344,0.177 10 false *a 0.083,2.625 0.396,2.781 0.313,0.156 10 false *a

*a	Protrusion
	Notch

Align the protrusions of the fuel suction tube with pump and gauge assembly with the notches in the fuel tank assembly.

Install the fuel pump gauge retainer.

ii.

0.938,0.281 1.469,0.281 true 2.604,0.604 2.781,0.604 true 1.958,1.125 2.5,1.125 true 1.958,2.042 1.958,1.604 true 0.854,3.094 1.625,3.094 true 1.667,3.01 1.833,3.188 0.167,0.177 10 true *a 2.823,0.531 3.021,0.688 0.198,0.156 10 true *b 1.885,2.042 2.083,2.208 0.198,0.167 10 true *c 0.74,0.198 0.917,0.354 0.177,0.156 10 true *d 2.542,1.052 2.719,1.208 0.177,0.156 10 true *d

*a	Insertion Point
*b	SST (Plate)
*c	SST (Claw)
*d	SST (Bolt)

Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST

09808-01071  
09808-14031  (09808-01030, 09808-01090)

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

iv.

0.646,0.333 0.792,0.333 0.792,0.333 1.26,0.719 false 1.052,1.26 1.177,1.26 1.177,1.26 1.594,1.115 true 2.344,1.24 2.573,1.104 2.573,1.104 2.698,1.104 true 2.365,2.365 2.219,2.365 2.219,2.365 1.927,2.042 true 0.438,3.521 0.625,3.521 true 1.042,3.51 1.365,3.51 true 2.5,1.708 1.917,1.708 true 1.833,0.979 2.063,0.844 2.063,0.844 2.188,0.844 true 1.427,3.438 1.615,3.594 0.188,0.156 10 true *a 0.198,3.448 0.365,3.625 0.167,0.177 10 true *b 0.427,0.25 0.75,0.438 0.323,0.188 10 false *c 2.76,1.031 2.99,1.219 0.229,0.188 10 true *d 2.438,2.271 2.635,2.448 0.198,0.177 10 true *e 0.854,1.188 1.031,1.396 0.177,0.208 10 true *f 2.573,1.625 2.74,1.802 0.167,0.177 10 true *f 2.25,0.76 2.479,0.948 0.229,0.188 10 true *g

*a	Triangle Mark (Fuel Pump Gauge Retainer)
*b	Triangle Mark (Fuel Tank Assembly)
*c	SST (Handle)
*d	SST (Plate)
*e	SST (Claw)
*f	SST (Bolt)
*g	Extension Bar
	Front Side

Install SST (handle) and an extension bar to SST (plate).

SST

09808-14031  (09808-01010)

Push the fuel tube joint onto the plug of the fuel suction plate sub-assembly, then install the tube joint clip.

3.635,1.51 4.948,2.688 1.313,1.177 5.479,1.51 6.792,2.688 1.313,1.177 0.802,0.531 0.917,0.531 0.917,0.531 1.177,0.865 true 1.51,1.75 1.51,1.292 true 5.99,1.052 5.865,1.052 5.865,1.052 5.771,0.781 false 5.125,0.76 4.75,0.76 4.75,0.76 4.75,0.875 true 5.417,0.385 5.688,0.281 5.688,0.281 5.854,0.281 false 4.583,0.875 5.115,0.875 true 4.531,1.99 4.292,2.417 4.292,2.417 4.167,2.417 true 6.146,1.927 6.365,1.635 6.365,1.635 6.458,1.635 true 4.469,0.354 4.615,0.354 4.615,0.354 4.917,0.583 false 6.083,0.979 6.396,1.167 0.313,0.188 10 false *1 4.26,0.302 4.573,0.458 0.313,0.156 10 false *2 1.427,1.771 1.615,1.938 0.188,0.167 10 true *3 5.958,0.198 6.156,0.406 0.198,0.208 10 false *a 4.385,0.813 4.698,1.021 0.313,0.208 10 false *b 3.719,1.552 4.031,1.76 0.313,0.208 10 false *c 3.938,2.365 4.25,2.552 0.313,0.188 10 false *e 0.552,0.479 0.865,0.635 0.313,0.156 10 false *2 5.552,1.552 5.865,1.74 0.313,0.188 10 false *d 6.552,1.542 6.865,1.74 0.313,0.198 10 false *e

*1	Fuel Suction Plate Sub-assembly	*2	Tube Joint Clip
*3	Fuel Tank Main Tube Sub-assembly	-	-
*a	Fuel Tube Joint	*b	O-ring
*c	Correct	*d	Incorrect
*e	Collar	-	-
	Insert		Insert

NOTICE:

·

Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.

·

Check that the fuel tube joint is securely inserted to the end.

·

Check that the tube joint clip is on the collar of the fuel tube joint.

·

After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.

0.781,1.021 1.094,1.021 true 0.51,0.938 0.719,1.135 0.208,0.198 10 true *a

*a	Butyl Tape Adhesion Area

Install the rear floor service hole cover with new butyl tape.

NOTICE:

Securely install the rear floor service hole cover.