RM3660EC _51 Engine / Hybrid System _080773 HYBRID / BATTERY CONTROL _0392172 INVERTER WITH CONVERTER A

HYBRID / BATTERY CONTROL  INVERTER WITH CONVERTER  REASSEMBLY  


PROCEDURE

Hide 1.INSTALL WIRE HARNESS CLAMP BRACKET

a.
A523972
0.458,0.073 0.792,0.5 0.333,0.427 12 false *A 0.479,2.271 0.802,2.542 0.323,0.271 12 false *B
*A for 2WD
*B for 4WD


Install the wire harness clamp bracket to the inverter with converter assembly with the 3 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


b.

Install the wire harness clamp bracket to the inverter with converter assembly with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


c.
A523971
0.271,0.073 0.625,0.354 0.354,0.281 12 false *A 0.313,2.438 0.677,2.667 0.365,0.229 12 false *B
*A for 2WD
*B for 4WD


Install the wire harness clamp bracket to the inverter with converter assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


d.

Install the wire harness clamp bracket to the inverter with converter assembly with the bolt.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


e.

Install the wire harness clamp bracket to the inverter with converter assembly with the bolt.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


f.
A523970
0.198,0.135 0.552,0.396 0.354,0.26 12 false *A 0.219,2.479 0.531,2.76 0.313,0.281 12 false *B
*A for 2WD
*B for 4WD


Install the wire harness clamp bracket to the inverter with converter assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


g.

Install the wire harness clamp bracket to the inverter with converter assembly with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 821H2 2.INSTALL HV AIR CONDITIONING WIRE

CAUTION:

Be sure to wear insulated gloves.


a.
A523909C01
1.563,2.031 1.771,2.031 1.771,2.031 1.969,2.552 true 1.385,1.948 1.698,2.104 0.313,0.156 10 false *a 0.615,0.938 0.771,1.135 0.156,0.198 10 true A 1.75,0.573 1.906,0.771 0.156,0.198 10 true A 2.688,0.917 2.844,1.115 0.156,0.198 10 true B
*a Waterproof Seal


Engage the clamp.


b.

Connect the HV air conditioning wire to the inverter with converter assembly and install the 3 bolts.

Torque:
Bolt A : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt B : 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE:
·

Do not allow any foreign matter or water to enter the inverter with converter assembly.

·

Do not touch the waterproof seal or terminals of the connector.

·

Do not damage the terminals, connector housing or inverter with converter assembly when connecting the connector.




Hide 82123 3.INSTALL NO. 3 ENGINE WIRE

CAUTION:

Be sure to wear insulated gloves.


NOTICE:
·

Do not allow any foreign matter or water to enter the inverter with converter assembly.

·

Perform this procedure when it is necessary to replace the inverter with converter assembly and the No. 3 engine wire.



a.
A523964

Engage the clamp and connect the engine wire to the inverter with converter assembly with bolt and nut.

Torque:
Bolt : 10 N*m (102 kgf*cm, 7 ft.*lbf)
Nut : 16 N*m (163 kgf*cm, 12 ft.*lbf)

NOTICE:
·

Move the tool in the downward direction to tighten the nut as shown in the illustration.

·

To avoid damaging the threads, be sure to perform the procedure by hand.




b.
A523965

Engage the 2 claws.


Hide G9215 4.INSTALL NO. 2 INVERTER BRACKET

a.
A523908N02
0.667,2.917 0.813,2.917 0.813,2.917 1.083,3.031 true 2.073,2.938 2.156,3.24 2.156,3.24 2.271,3.24 true 0.552,2.844 0.708,3.042 0.156,0.198 10 false A 2.313,3.156 2.469,3.354 0.156,0.198 10 false A 1.875,1.583 2.031,1.781 0.156,0.198 10 true 1 3.115,1.396 3.271,1.594 0.156,0.198 10 true 2

Set the inverter with converter assembly on wooden blocks.

NOTICE:
A513185C01
1.854,0.635 2.354,0.177 true 0.073,0.073 0.385,0.271 0.313,0.198 10 false *a 2.396,0.063 2.708,0.26 0.313,0.198 10 false *b
*a Bottom of Inverter with Converter Assembly
*b Support


Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.



b.

Temporarily install the No. 2 inverter bracket to the inverter with converter assembly with the 2 bolts.

NOTICE:

Do not touch portion (A) of the No. 2 inverter bracket.



c.

Fully tighten the 2 bolts in the order shown in the illustration.

Torque:
15 N*m (153 kgf*cm, 11 ft.*lbf)


Hide G9214 5.INSTALL NO. 1 INVERTER BRACKET

a.
A523907N02
0.677,2.521 0.823,2.521 0.823,2.521 0.875,2.823 true 2.198,2.906 2.281,3.208 2.281,3.208 2.396,3.208 true 0.563,2.458 0.719,2.656 0.156,0.198 10 false A 2.438,3.135 2.594,3.333 0.156,0.198 10 false A 2.979,1.385 3.135,1.583 0.156,0.198 10 true 2 1.688,1.563 1.844,1.76 0.156,0.198 10 true 1

Temporarily install the No. 1 inverter bracket to the inverter with converter assembly with the 2 bolts.

NOTICE:

Do not touch portion (A) of the No. 1 inverter bracket.



b.

Fully tighten the 2 bolts in the order shown in the illustration.

Torque:
15 N*m (153 kgf*cm, 11 ft.*lbf)