RM3660EC _51 Engine / Hybrid System _080773 HYBRID / BATTERY CONTROL _0599560 HV RELAY ASSEMBLY(for LITHIUM-ION BATTERY) G

HYBRID / BATTERY CONTROL  HV RELAY ASSEMBLY(for LITHIUM-ION BATTERY)  INSPECTION  


PROCEDURE

Hide G92Z0 1.INSPECT HV BATTERY JUNCTION BLOCK ASSEMBLY

a.

Inspect SMRB:

i.

Measure the resistance according to the value(s) in the table below.

A515114C68
3.948,0.115 4.375,0.333 0.427,0.219 5.635,1.51 5.979,1.719 0.344,0.208 4.583,1.385 5.031,1.604 0.448,0.219 4.24,0.625 4.573,0.313 true 4.052,1.031 4.292,0.802 true 4.698,1.063 4.323,1.583 true 6.458,1.698 5.802,1.125 true 0.573,0.146 0.885,0.302 0.313,0.156 10 false *a 4,0.146 4.458,0.344 0.458,0.198 10 false O169 4.458,0.167 4.792,0.375 0.333,0.208 10 false GND 3.833,1.052 4.26,1.208 0.427,0.156 10 true SMRB 5.698,1.531 5.99,1.719 0.292,0.188 10 false z22 6.5,1.708 6.656,1.906 0.156,0.198 10 false + 4.688,1.406 5.063,1.594 0.375,0.188 10 false W3 4.188,1.635 4.438,1.833 0.25,0.198 10 false CBI
*a Component without harness connected
(HV Battery Junction Block Assembly)
- -


Standard Resistance:
Tester Connection Condition Specified Condition
z22-1 (+) - W3-1 (CBI) Auxiliary battery voltage not applied between terminals O169-4 (SMRB) and O169-2 (GND) 10 kΩ or higher
Auxiliary battery voltage applied between terminals O169-4 (SMRB) and O169-2 (GND) Below 1 Ω



ii.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
O169-4 (SMRB) - O169-2 (GND) -40 to 80°C (-40 to 176°F) 20.6 to 40.8 Ω


If the result is not as specified, replace the HV battery junction block assembly.



b.

Inspect SMRG:

i.

Measure the resistance according to the value(s) in the table below.

A515114C69
3.969,0.115 4.396,0.323 0.427,0.208 1.885,0.479 2.25,0.656 0.365,0.177 2.969,0.448 3.271,0.667 0.302,0.219 3.802,1.146 4.115,0.792 true 4.615,0.302 4.24,0.688 true 2.74,1.344 3.073,0.958 true 1.542,1.135 2.052,0.938 true 0.573,0.146 0.885,0.302 0.313,0.156 10 false *a 4.021,0.135 4.479,0.333 0.458,0.198 10 false O169 4.521,0.156 4.854,0.302 0.333,0.146 10 true GND 3.625,1.177 4.073,1.375 0.448,0.198 10 true SMRG 3.01,0.479 3.333,0.656 0.323,0.177 10 false W2 1.958,0.479 2.292,0.635 0.333,0.156 10 false z23 2.615,1.375 2.99,1.583 0.375,0.208 10 false CEI 1.417,1.115 1.573,1.313 0.156,0.198 10 false -
*a Component without harness connected
(HV Battery Junction Block Assembly)
- -


Standard Resistance:
Tester Connection Condition Specified Condition
z23-1 (-) - W2-1 (CEI) Auxiliary battery voltage not applied between terminals O169-6 (SMRG) and O169-2 (GND) 10 kΩ or higher
Auxiliary battery voltage applied between terminals O169-6 (SMRG) and O169-2 (GND) Below 1 Ω



ii.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
O169-6 (SMRG) - O169-2 (GND) -40 to 80°C (-40 to 176°F) 20.6 to 40.8 Ω


If the result is not as specified, replace the HV battery junction block assembly.