RM3660EC _51 Engine / Hybrid System _080773 HYBRID / BATTERY CONTROL _0599560 HV RELAY ASSEMBLY(for LITHIUM-ION BATTERY) A

HYBRID / BATTERY CONTROL HV RELAY ASSEMBLY(for LITHIUM-ION BATTERY) INSTALLATION

PROCEDURE

Hide Display G92Z0 1.INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

CAUTION:: Be sure to wear insulated gloves and protective goggles.

Install the HV battery junction block assembly to the HV battery with the 3 nuts.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

NOTICE:: If the HV battery junction block assembly has been struck or dropped, replace it with a new one.

Connect the 2 HV battery junction block assembly connectors.

NOTICE:: Make sure that the connectors are connected securely.

Install the bolt.

Torque:: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

Hide Display 82161 2.CONNECT FLOOR WIRE

Engage the clamp.

Connect the 2 HV battery junction block assembly connectors.

Connect the electric vehicle battery plug assembly connector.

Hide Display 821H1 3.CONNECT FLOOR UNDER WIRE

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY (for LITHIUM-ION BATTERY)>INSTALLATION202304,999999,_51,_080773,_0599559,RM100000002B8MJ_01_0324,

Hide Display G92N4A 4.INSTALL NO. 1 HV BATTERY COVER PANEL RH

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HV BATTERY (for LITHIUM-ION BATTERY)>INSTALLATION202304,999999,_51,_080773,_0599559,RM100000002B8MJ_01_0315,

Hide Display 71033 5.INSTALL REAR SEAT CUSHION LEG SUB-ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>BATTERY BLOWER>INSTALLATION202304,999999,_51,_080773,_0392187,RM100000002B8L0_02_0125,

Hide Display 76971G 6.INSTALL REAR UNDER COVER

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>BATTERY BLOWER>INSTALLATION202304,999999,_51,_080773,_0392187,RM100000002B8L0_02_0126,

Hide Display 76974F 7.INSTALL REAR UNDER SIDE COVER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_080744,_0394267,RM100000002BU6Q_02_0297,

Hide Display 67918A 8.INSTALL REAR DOOR SCUFF PLATE LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202304,999999,_58,_080744,_0394267,RM100000002BU6Q_02_0301,

Hide Display 76973F 9.INSTALL REAR UNDER SIDE COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 67917A 10.INSTALL REAR DOOR SCUFF PLATE RH

HINT:: Use the same procedure as for the LH side.

Hide Display 72693 11.INSTALL REAR SEAT CUSHION LOCK HOOK

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394195,RM100000001I3KB_01_0020,

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394196,RM100000001I3KK_01_0010,

Hide Display 12.INSTALL REAR SEAT CUSHION ASSEMBLY

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394195,RM100000001I3KB_01_0022,

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394196,RM100000001I3KK_01_0043,

Hide Display 73350C 13.CONNECT REAR CENTER SEAT OUTER BELT ASSEMBLY

for Fixed Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fixed Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394195,RM100000001I3KB_01_0023,

for Fold Down Seat Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Fold Down Seat Type)>INSTALLATION201906,999999,_58,_080732,_0394196,RM100000001I3KK_01_0022,

Hide Display G3834 14.INSTALL SERVICE PLUG GRIP

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>SERVICE PLUG GRIP>INSTALLATION202304,202307,_51,_080773,_0392185,RM100000002B8JU,202307,999999,_51,_080773,_0392185,RM100000002CWGA,

Hide Display 15.PERFORM INITIALIZATION

Click hereGeneral>SETUP>WHEN REPLACING OR REMOVING/INSTALLING PARTS>WORK PROCEDURE202304,202307,_V1,_143216,_0598316,RM100000002B3MM,202307,202502,_V1,_143216,_0598316,RM100000002CVSW,202502,999999,_V1,_143216,_0598316,RM100000002ROZH,

Hide Display 16. PERFORM CURRENT SENSOR OFFSET LEARNING

HINT:: Perform this procedure when the HV battery junction block assembly or battery ECU assembly has been replaced.

Connect the Techstream to the DLC3.

Turn the power switch on (READY).

Perform a road test.

NOTICE:: Accelerate and decelerate gently. Avoid rapid acceleration and deceleration.

Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

Powertrain > HV Battery > Data List

Tester Display
Hybrid/EV Battery Current

50003 398 289

ii.

Drive the vehicle with the value of Data List item "Hybrid Battery Current" between -50 A and 50 A.

HINT:: Distance and driving time are not specified.

iii.

Turn the power switch off and leave the vehicle for 30 seconds or more.

iv.

Turn the power switch on (IG).

Enter the following menus: Powertrain / HV Battery / Data List / Hybrid Battery Current.

Powertrain > HV Battery > Data List

Tester Display
Hybrid/EV Battery Current

50003 398 289

vi.

Check that the value of "Hybrid Battery Current" is between -0.5 A and 0.5 A with the power switch on (IG).

NOTICE:: If the value is outside the specified range, perform the road test again.

HINT:: ·

When the power switch is on (IG), if value of "Hybrid Battery Current" is between -0.5 A and 0.5 A, current sensor offset learning has been completed.

·

Even if the current sensor offset learning is not complete, the current sensor value will be corrected by repeating the road test a maximum of 7 times.