HYBRID / BATTERY CONTROL HV BATTERY(for LITHIUM-ION BATTERY) INSTALLATION
PROCEDURE
G92DHB
1.INSPECT NO. 1 HV BATTERY INTAKE FILTER
G92K6
2.INSTALL NO. 4 HV BATTERY CARRIER BRACKET
- CAUTION:
-
Be sure to wear insulated gloves.
Install the No. 4 HV battery carrier bracket to the HV battery with the 2 bolts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
G92K5
3.INSTALL NO. 3 HYBRID BATTERY CARRIER BRACKET
- CAUTION:
-
Be sure to wear insulated gloves.
Install the No. 3 hybrid battery carrier bracket to the HV battery with the 2 bolts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
G92K4
4.INSTALL NO. 2 HYBRID BATTERY CARRIER BRACKET
- CAUTION:
-
Be sure to wear insulated gloves.
Install the No. 2 hybrid battery carrier bracket to the HV battery with the 2 bolts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
G920B
5.INSTALL NO. 1 HV BATTERY CARRIER BRACKET SUB-ASSEMBLY
- CAUTION:
-
Be sure to wear insulated gloves.
Install the No. 1 HV battery carrier bracket sub-assembly to the HV battery with the 2 bolts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
G92X3
6.INSTALL NO. 3 HV BATTERY PACK WIRE
Engage the 2 clamps.
Engage the claw to install the No. 3 HV battery pack wire to the No. 2 hybrid battery intake duct.
G92D2
7.INSTALL NO. 2 HYBRID BATTERY INTAKE DUCT
- CAUTION:
-
Be sure to wear insulated gloves.
Install the No. 2 hybrid battery intake duct to the HV battery with the 2 bolts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
G9510
8.INSTALL HV BATTERY
- CAUTION:
-
Be sure to wear insulated gloves.
| *a | Bolt (A)
(Bolt Length: 25 mm (0.984 in.)) |
| *b | Bolt (B)
(Bolt Length: 24 mm (0.945 in.)) |
Install the HV battery to the vehicle with the 3 bolts (A) and bolt (B).
- Torque:
- 19 N*m (194 kgf*cm, 14 ft.*lbf)
- NOTICE:
- ·
Do not allow foreign matter, such as grease or oil, to adhere to the bolts of the HV battery.
·To prevent the wire harness from being caught, make sure to bundle the wire harness using insulating tape or equivalent.
·Use cardboard or another similar material to protect the HV battery and vehicle body from damage.
·Since the HV battery is very heavy, 2 people are needed to install it. When installing the HV battery, be careful not to damage the parts around it.
·When removing/installing/moving the HV battery, make sure not to tilt it more than 80°.
·While lowering the HV battery into the vehicle, do not allow it to contact the vehicle.
·As bolts with 2 different lengths are used, make sure to install each bolt to the correct position.
·If the HV battery has been struck or dropped, replace it.
82161
9.CONNECT FLOOR WIRE
- CAUTION:
-
Be sure to wear insulated gloves.
Engage the clamp.
Connect the HV battery connector.
G9290A
10.INSTALL HYBRID BATTERY HOSE ASSEMBLY
Engage the 2 claws to install the hybrid battery hose assembly to the HV battery.
Connect the hybrid battery hose assembly to the vehicle.
82161
11.CONNECT FLOOR WIRE
- CAUTION:
-
Be sure to wear insulated gloves.
Engage the 2 clamps.
Connect the HV battery connector.
Engage the clamp.
Connect the 2 HV battery junction block assembly connectors.
Connect the electric vehicle battery plug assembly connector.
821H1
12.CONNECT FLOOR UNDER WIRE
- CAUTION:
-
Be sure to wear insulated gloves.
Connect the shield ground to the HV battery.
Connect the 2 HV battery junction block assembly connectors.
- NOTICE:
-
Make sure that the connectors are connected securely.
G92N4A
13.INSTALL NO. 1 HV BATTERY COVER PANEL RH
- CAUTION:
-
Be sure to wear insulated gloves.
| *1 | Battery Cover Lock Striker |
| *a | Button |
| *b | Push |
Install the No. 1 HV battery cover panel RH to the HV battery with the 5 nuts.
- Torque:
- 7.5 N*m (76 kgf*cm, 66 in.*lbf)
Install the battery cover lock striker, then push the button to lock it.
G9230
14.INSTALL BATTERY COOLING BLOWER ASSEMBLY
G3834
15.INSTALL SERVICE PLUG GRIP