HYBRID / BATTERY CONTROL  8ZR-FXE INVERTER WITH CONVERTER  COMPONENTS  

ILLUSTRATION

0.698,2.333 1.135,2.333 false 1.792,2.104 1.99,2.104 1.99,2.104 2.167,2.396 false 1.604,2.042 1.917,2.198 0.313,0.156 10 false *1 0.51,2.26 0.823,2.417 0.313,0.156 10 false *2

*1

SERVICE PLUG GRIP

*2

BATTERY SERVICE HOLE COVER

ILLUSTRATION

3.448,0.615 4.448,0.792 1,0.177 4.573,1.24 5.573,1.417 1,0.177 0.948,0.885 2.042,1.156 1.094,0.271 1,0.927 2,1.104 1,0.177 1.198,1.323 2.198,1.5 1,0.177 1.156,1.281 2.25,1.552 1.094,0.271 2.792,1.948 3.156,1.948 false 3.333,1.271 3.583,1.271 false 2.198,1.417 2.896,1.417 false 2,1.01 2.698,1.01 false 3.188,0.927 3.271,0.698 3.271,0.698 3.448,0.698 false 3.875,1.323 4.573,1.323 false 2.615,1.854 2.927,2.01 0.313,0.156 10 false *1 3.615,1.198 3.927,1.354 0.313,0.156 10 false *2 3.49,0.625 4.719,0.885 1.229,0.26 8 false 2.0 (20, 18 in.*lbf) 3.927,1.333 4.24,1.49 0.313,0.156 10 false x 2 1.021,0.927 3.469,1.083 2.448,0.156 8 false 8.0 (82, 71 in.*lbf) 1.229,1.333 3.677,1.49 2.448,0.156 8 false 8.0 (82, 71 in.*lbf) 4.615,1.25 5.615,1.458 1,0.208 8 false 8.0 (82, 71 in.*lbf)

*1	HV FLOOR UNDER WIRE	*2	CONNECTOR COVER ASSEMBLY
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

ILLUSTRATION

0.042,5.25 1.125,5.458 1.083,0.208 2.646,0.385 3.635,0.542 0.99,0.156 2.188,0.052 3.177,0.208 0.99,0.156 3.167,0.667 4.156,0.823 0.99,0.156 5.156,1.719 6.146,1.875 0.99,0.156 4.375,1.198 5.031,1.354 0.656,0.156 2.469,3.875 3.271,4.031 0.802,0.156 5.021,3.406 6.031,3.583 1.01,0.177 3.063,3.479 4.073,3.656 1.01,0.177 0.479,4.031 0.646,4.031 0.646,4.031 0.76,4.208 false 2.01,5.417 2.344,5.417 false 0.302,5.25 0.302,4.781 0.302,4.781 0.448,4.781 true 0.51,2.885 0.844,2.885 false 1.438,1.073 1.771,1.073 false 2.917,1.76 3.25,1.76 false 2.719,4.688 3.052,4.688 false 4.573,4.292 4.906,4.292 false 6.146,5.146 6.479,5.146 false 5.875,3.813 6.208,3.813 false 5.271,2.719 5.417,2.719 5.417,2.719 5.51,2.854 false 4.25,2.469 4.583,2.469 false 6.479,1.375 6.813,1.375 false 5.083,0.74 5.417,0.74 false 0.656,4.677 0.99,4.677 false 0.302,5 0.521,5 false 3.271,3.958 3.417,3.958 3.417,3.958 3.51,4.094 false 4.073,3.563 4.219,3.563 4.219,3.563 4.292,3.792 false 1.927,0.24 2.031,0.135 2.031,0.135 2.188,0.135 false 2.802,0.854 2.885,0.75 2.885,0.75 3.167,0.75 false 2.365,0.875 2.49,0.458 2.49,0.458 2.646,0.458 true 5.031,1.281 5.385,1.281 false 5.229,1.281 5.229,1.521 5.229,1.521 5.729,1.521 false 4.74,1.802 5.156,1.802 false 6.031,3.5 6.198,3.5 6.198,3.5 6.417,3.229 false 5.729,3.729 6.042,3.885 0.313,0.156 10 false *1 5.104,2.625 5.417,2.781 0.313,0.156 10 false *2 4.927,4.198 5.24,4.354 0.313,0.156 10 false *3 6.521,5.063 6.833,5.219 0.313,0.156 10 false *4 2.552,4.594 2.865,4.75 0.313,0.156 10 false *5 4.083,2.375 4.396,2.531 0.313,0.156 10 false *6 6.844,1.292 7.063,1.469 0.219,0.177 10 false *7 5.427,0.646 5.74,0.802 0.313,0.156 10 false *8 2.74,1.677 3.052,1.833 0.313,0.156 10 false *9 1.188,0.99 1.656,1.146 0.469,0.156 10 false *10 0.292,2.813 0.76,2.969 0.469,0.156 10 false *11 2.385,5.333 2.854,5.49 0.469,0.156 10 false *12 1.01,4.573 1.479,4.729 0.469,0.156 10 false *13 0.25,3.948 0.719,4.104 0.469,0.156 10 false *14 1.927,2.469 2.24,2.625 0.313,0.156 10 false x 6 2.01,0.281 2.323,0.438 0.313,0.156 10 false x 2 2.927,0.781 3.24,0.938 0.313,0.156 10 false x 2 4.813,1.865 5.125,2.021 0.313,0.156 10 false x 2 4.406,1.198 5.76,1.354 1.354,0.156 8 false 12 (122, 9) 5.188,1.719 6.208,1.927 1.021,0.208 8 false 4.0 (41, 35 in.*lbf) 2.229,0.052 3.25,0.26 1.021,0.208 8 false 4.0 (41, 35 in.*lbf) 3.198,0.667 4.219,0.875 1.021,0.208 8 false 4.0 (41, 35 in.*lbf) 2.688,0.385 5.135,0.542 2.448,0.156 8 false 2.0 (20, 18 in.*lbf) 0.125,5.271 2.573,5.427 2.448,0.156 8 false 2.0 (20, 18 in.*lbf) 2.5,3.875 4.219,4.031 1.719,0.156 8 false 15.4 (157, 11) 5.031,3.406 6.094,3.583 1.063,0.177 8 false 8.35 (85, 74 in.*lbf) 3.125,3.479 5.573,3.635 2.448,0.156 8 false 6.0 (61, 53 in.*lbf)

*1	NO. 3 ENGINE WIRE	*2	NO. 1 RELAY BLOCK COVER
*3	FLOOR SHIFT TRANSMISSION CONTROL SELECT CABLE	*4	HV AIR CONDITIONING WIRE
*5	BATTERY CLAMP SUB-ASSEMBLY	*6	AIR CLEANER CASE SUB-ASSEMBLY
*7	AIR CLEANER BRACKET	*8	AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY
*9	INLET NO. 1 AIR CLEANER	*10	INLET NO. 2 AIR CLEANER
*11	RADIATOR SUPPORT OPENING COVER	*12	AIR CLEANER CAP SUB-ASSEMBLY
*13	AIR CLEANER HOSE ASSEMBLY	*14	NO. 2 VENTILATION HOSE
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

ILLUSTRATION

2.229,2.365 2.854,2.542 0.625,0.177 4.51,0.375 5.135,0.552 0.625,0.177 2.188,2.323 2.896,2.583 0.708,0.26 2.531,2.365 2.531,2.01 false 4.083,0.667 4.26,0.458 4.26,0.458 4.51,0.458 false 5.5,1.51 5.948,1.51 false 2.292,0.875 2.74,0.875 false 4.865,1.104 5.313,1.104 false 0.74,2.396 1.188,2.396 false 2.469,1.729 2.917,1.729 false 5.354,1.021 5.667,1.177 0.313,0.156 10 false *1 5.344,1.438 5.656,1.594 0.313,0.156 10 false *2 2.135,0.792 2.448,0.948 0.313,0.156 10 false *3 0.573,2.333 0.885,2.49 0.313,0.156 10 false *4 2.313,1.656 2.625,1.813 0.313,0.156 10 false *5 2.604,1.979 2.917,2.135 0.313,0.156 10 false x 2 2.26,2.375 3.615,2.531 1.354,0.156 8 false 10 (102, 7) 4.531,0.385 5.885,0.542 1.354,0.156 8 false 10 (102, 7) 4.167,0.646 4.479,0.802 0.313,0.156 10 false x 3

*1	ENGINE WIRE	*2	ENGINE ROOM MAIN WIRE
*3	OUTLET NO. 1 INVERTER COOLING HOSE	*4	INLET NO. 1 INVERTER COOLING HOSE
*5	NO. 7 ENGINE WIRE	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque

ILLUSTRATION

0.615,0.615 1.323,0.792 0.708,0.177 4.24,0.458 4.948,0.646 0.708,0.188 4.969,1.542 6.031,1.917 1.063,0.375 5.375,2.135 6.396,2.323 1.021,0.188 5.667,3.365 6.688,3.552 1.021,0.188 5.333,2.094 6.448,2.365 1.115,0.271 1.427,1.448 1.99,1.448 false 2.958,2.635 3.521,2.635 false 5.094,2.698 5.656,2.698 false 3.677,0.542 4.24,0.542 false 1.323,0.698 1.885,0.698 false 5.24,3.448 5.667,3.448 false 4.542,2.156 4.729,1.656 4.729,1.656 4.969,1.656 false 4.583,2.458 5.135,2.229 5.135,2.229 5.375,2.229 false 1.24,1.375 1.552,1.531 0.313,0.156 10 false *1 2.802,2.552 3.115,2.708 0.313,0.156 10 false *2 5.698,2.615 6.01,2.771 0.313,0.156 10 false *3 2.021,0.698 2.333,0.854 0.313,0.156 10 false x 2 3.75,0.604 4.063,0.76 0.313,0.156 10 false x 4 4.552,2.177 4.865,2.333 0.313,0.156 10 false x 4 4.5,2.479 4.813,2.635 0.313,0.156 10 false x 6 5.26,3.469 5.573,3.625 0.313,0.156 10 false x 3 4.271,0.469 5.74,0.625 1.469,0.156 8 false 55 (561, 41) 0.667,0.625 2.135,0.781 1.469,0.156 8 false 55 (561, 41) 5,1.563 6.021,1.813 1.021,0.25 8 false 8.0 (82, 71 in.*lbf) 5.406,2.146 6.427,2.396 1.021,0.25 8 false 8.0 (82, 71 in.*lbf) 5.708,3.365 6.729,3.615 1.021,0.25 8 false 8.0 (82, 71 in.*lbf) 5,1.719 6.021,1.969 1.021,0.25 8 false 7.0 (71, 62 in.*lbf)*

*1	INVERTER WITH CONVERTER ASSEMBLY	*2	MOTOR CABLE
*3	UPPER INVERTER COVER	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)		N*m (kgf*cm, ft.*lbf): Specified torque
*	For use with a union nut wrench	-	-

ILLUSTRATION

0.313,1.333 1.344,1.5 1.031,0.167 0.26,1.281 1.396,1.563 1.135,0.281 3.5,0.677 4.167,0.844 0.667,0.167 6.083,0.5 6.75,0.667 0.667,0.167 6.031,0.906 7,1.073 0.969,0.167 6.406,2.385 7.073,2.552 0.667,0.167 6.438,3.615 7.104,3.781 0.667,0.167 6.365,4.313 7.031,4.479 0.667,0.167 6.26,4.604 6.927,4.771 0.667,0.167 0.719,4.677 1.385,4.844 0.667,0.167 0.51,3.844 1.177,4.01 0.667,0.167 0.573,3.042 1.198,3.208 0.625,0.167 0.219,1.729 0.885,1.896 0.667,0.167 6.156,1.583 7.125,1.75 0.969,0.167 3.479,1.333 3.833,1.333 false 0.531,2.521 0.885,2.521 false 1.375,3.344 1.729,3.344 false 2.073,3.75 2.427,3.75 false 2.781,4.865 3.135,4.865 false 4.604,4.333 4.958,4.333 false 5.396,0.958 5.75,0.958 false 5.771,1.896 6.125,1.896 false 5.448,2.229 5.802,2.229 false 5.844,2.896 6.198,2.896 false 5.823,3.25 6.177,3.25 false 1.385,4.76 1.74,4.76 false 1.177,3.917 1.531,3.917 false 1.198,3.125 1.552,3.125 false 0.875,1.802 1.229,1.802 false 1.344,1.417 1.698,1.417 false 4.167,0.76 4.521,0.76 false 5.729,0.583 6.083,0.583 false 6.26,1.354 6.5,1.219 6.5,1.219 6.5,1.073 false 6.281,2.052 6.625,2.052 6.625,2.052 6.625,1.75 false 6.052,2.469 6.406,2.469 false 6.24,3.688 6.438,3.688 false 6.104,4.385 6.365,4.385 false 6.083,4.677 6.26,4.677 false 3.281,4.802 3.594,4.958 0.313,0.156 10 false *1 6.219,2.813 6.531,2.969 0.313,0.156 10 false *2 4.448,4.25 4.76,4.406 0.313,0.156 10 false *3 0.323,2.427 0.635,2.583 0.313,0.156 10 false *4 5.25,0.885 5.563,1.042 0.313,0.156 10 false *5 3.323,1.25 3.635,1.406 0.313,0.156 10 false *5 6.146,1.802 6.458,1.958 0.313,0.156 10 false *5 5.302,2.146 5.615,2.302 0.313,0.156 10 false *5 6.208,3.167 6.521,3.323 0.313,0.156 10 false *5 2.458,3.656 2.771,3.813 0.313,0.156 10 false *5 1.198,3.25 1.51,3.406 0.313,0.156 10 false *5 3.552,0.677 4.906,0.833 1.354,0.156 8 false 10 (102, 7) 0.271,1.729 1.042,1.938 0.771,0.208 8 false 10 (102, 7) 0.604,3.052 1.375,3.26 0.771,0.208 8 false 10 (102, 7) 0.552,3.854 1.323,4.063 0.771,0.208 8 false 10 (102, 7) 6.292,4.604 7.063,4.813 0.771,0.208 8 false 10 (102, 7) 6.469,3.615 7.104,3.813 0.635,0.198 8 false 10 (102, 7) 0.396,1.333 1.469,1.531 1.073,0.198 8 false 8.0 (82, 71 in.*lbf) 6.115,0.51 6.885,0.719 0.771,0.208 8 false 10 (102, 7) 0.74,4.677 1.438,4.885 0.698,0.208 8 false 15 (153, 11) 6.417,2.385 7.083,2.594 0.667,0.208 8 false 15 (153, 11) 6.375,4.313 7.063,4.521 0.688,0.208 8 false 16 (163, 12) 6.042,2.51 6.354,2.667 0.313,0.156 10 false x 2 1.74,4.833 2.052,4.99 0.313,0.156 10 false x 2 1.844,1.313 2.156,1.469 0.313,0.156 10 false x 2 1.719,3.01 2.031,3.167 0.313,0.156 10 false x 2 6.177,3.719 6.49,3.875 0.313,0.156 10 false x 2 4.667,0.781 4.979,0.938 0.313,0.156 10 false x 3 6.063,0.927 7.031,1.125 0.969,0.198 8 false 8.0 (82, 71 in.*lbf) 6.188,1.604 7.156,1.771 0.969,0.167 8 false 8.0 (82, 71 in.*lbf)

*1	NO. 1 INVERTER BRACKET	*2	NO. 2 INVERTER BRACKET
*3	NO. 3 ENGINE WIRE	*4	HV AIR CONDITIONING WIRE
*5	WIRE HARNESS CLAMP BRACKET	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-