RM3660EC _57 Power Source / Network _080742 POWER DISTRIBUTION _0392832 MAIN BODY ECU A

POWER DISTRIBUTION  MAIN BODY ECU  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Before replacing the main body ECU (multiplex network body ECU), refer to Service Bulletin.

·

After the main body ECU (multiplex network body ECU) has been replaced, the automatic light control system will not operate until the engine is started.



PROCEDURE

Hide 1.INSTALL MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) (for NR Series Engine)

NOTICE:
·

Make sure that the connecting surfaces are free of foreign matter.

·

Do not touch the main body ECU (multiplex network body ECU) connector.



a.
E399493C01
0.313,1.198 0.76,1.5 true 0.26,2.208 0.573,2.365 0.313,0.156 10 false *a 0.115,1.094 0.427,1.25 0.313,0.156 10 false *b
*a 20° or more
*b Housing Sidewall
V113147

Set in this Direction


Set the main body ECU (multiplex network body ECU) to the position where the guide of the main body ECU (multiplex network body ECU) contacts the housing sidewall of the driver side junction block assembly as shown in the illustration.

HINT:

Make sure to keep the angle at 20° or more as shown in the illustration.



b.
E400630C01
0.302,1.302 0.615,1.531 true 0.094,1.188 0.406,1.344 0.313,0.156 10 false *a
*a Housing Sidewall
V113147

Slide in this Direction


Slide the main body ECU (multiplex network body ECU) along the housing sidewall as shown in the illustration and engage the 2 guides.


c.
E400631C01
2.156,0.771 2.948,0.479 true 3.021,0.385 3.333,0.542 0.313,0.156 10 false *a
*a Side A
V113147

Install in this Direction


While keeping the main body ECU (multiplex network body ECU) in contact with side A of the driver side junction block assembly (axis of rotation), lower it as shown in the illustration.


d.
E400632C01
0.167,2.865 0.49,2.865 true 0.646,2.917 1.229,2.917 true 1.271,2.854 1.583,3.01 0.313,0.156 10 false *1 0,2.792 0.313,2.948 0.313,0.156 10 false *2
*1 Driver Side Junction Block Assembly
*2 Main Body ECU (Multiplex Network Body ECU)
V100155

Push Area


Press the push area until the claw engages to install the main body ECU (multiplex network body ECU).

NOTICE:
·

Make sure to press only the push area.

·

Confirm the engagement of the main body ECU (multiplex network body ECU) and driver side junction block assembly by listening for the click sound of the lock engaging.



HINT:

If a click sound cannot be heard, visually check the engagement of the lock. The engagement can also be confirmed if the main body ECU (multiplex network body ECU) and driver side junction block assembly are flush.



Hide 2.INSTALL MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) (except NR Series Engine)

NOTICE:
·

Make sure that the connecting surfaces are free of foreign matter.

·

Do not touch the main body ECU (multiplex network body ECU) connector.



a.
E504593C01
0.26,1.271 0.708,1.573 true 0.323,2.313 0.635,2.469 0.313,0.156 10 false *a 0.083,1.135 0.396,1.292 0.313,0.156 10 false *b
*a 20° or more
*b Housing Sidewall
V113147

Set in this Direction


Set the main body ECU (multiplex network body ECU) to the position where the guide of the main body ECU (multiplex network body ECU) contacts the housing sidewall of the power distribution box assembly as shown in the illustration.

HINT:

Make sure to keep the angle at 20° or more as shown in the illustration.



b.
E504594C01
0.75,1.531 0.333,1.125 true 0.188,1.01 0.5,1.208 0.313,0.198 10 false *a
*a Housing Sidewall
V113147

Slide in this Direction


Slide the main body ECU (multiplex network body ECU) along the housing sidewall as shown in the illustration and engage the 2 guides.


c.
E504595C01
2.094,0.781 2.885,0.49 true 2.917,0.385 3.229,0.542 0.313,0.156 10 false *a
*a Side A
V113147

Install in this Direction


While keeping the main body ECU (multiplex network body ECU) in contact with side A of the power distribution box assembly (axis of rotation), lower it as shown in the illustration.


d.
E504596C01
0.156,2.875 0.479,2.875 true 0.656,2.917 1.24,2.917 true 1.292,2.865 1.604,3.021 0.313,0.156 10 false *1 0.021,2.813 0.333,2.969 0.313,0.156 10 false *2
*1 Power Distribution Box Assembly
*2 Main Body ECU (Multiplex Network Body ECU)
V100155

Push Area


Press the push area until the claw engages to install the main body ECU (multiplex network body ECU).

NOTICE:
·

Make sure to press only the push area.

·

Confirm the engagement of the main body ECU (multiplex network body ECU) and power distribution box assembly by listening for the click sound of the lock engaging.



HINT:

If a click sound cannot be heard, visually check the engagement of the lock. The engagement can also be confirmed if the main body ECU (multiplex network body ECU) and power distribution box assembly are flush.



Hide 82715Z 3.INSTALL WIRING HARNESS CLAMP BRACKET

a.

Engage the guide.


b.

Install the wiring harness clamp bracket with the bolt.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


Hide 4.INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU (for NR Series Engine)

a.
E399487C01
0,0 0,0 false
V113147

Install in this Direction


Connect the 2 connectors and pull down the 2 lock levers to engage the 2 claws and lock the connector as shown in the illustration.

NOTICE:

Be sure to connect the connector securely.



b.

Engage the clamp.


c.

Engage the clamp.


d.
E516521C02
1.042,0.365 1.26,0.615 0.219,0.25 10 true 2 2.385,0.094 2.604,0.344 0.219,0.25 10 true 1
V100135

Bolt
V100136

Nut


Engage the clamp.


e.

Install the bolt and nut.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)

HINT:

Tighten the bolt and nut in the order shown in the illustration.



f.
E399481C01
0,0 0,0 false
V113147

Install in this Direction


Connect the 2 connectors and raise the 2 lock levers to engage the 2 claws and lock the connector as shown in the illustration.

NOTICE:

Be sure to connect the connector securely.



g.

Engage the clamp.


h.

Connect each connector.


Hide 5.INSTALL POWER DISTRIBUTION BOX ASSEMBLY WITH MAIN BODY ECU (except NR Series Engine)

a.
E399487C01
0,0 0,0 false
V113147

Install in this Direction


Connect the 2 connectors and pull down the 2 lock levers to engage the 2 claws and lock the connector as shown in the illustration.

NOTICE:

Be sure to connect the connector securely.



b.

Engage the clamp.


c.

Engage the clamp.


d.
E516401C03
2.313,0.292 2.479,0.5 0.167,0.208 10 true 1 1.042,0.531 1.208,0.74 0.167,0.208 10 true 2
V100135

Bolt
V100136

Nut


Engage the clamp.


e.

Install the bolt and nut.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)

HINT:

Tighten the bolt and nut in the order shown in the illustration.



f.
E498124C01
0,0 0,0 false
V113147

Install in this Direction


Connect the 2 connectors and raise the 2 lock levers to engage the 2 claws and lock the connector as shown in the illustration.

NOTICE:

Be sure to connect the connector securely.



g.

Engage the clamp.


h.

Connect each connector.


Hide 55308B 6.INSTALL NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY (w/o Knee Airbag)

a.

Install the No. 3 instrument panel to cowl brace sub-assembly with the bolt and nut.

Torque:
Bolt : 10 N*m (102 kgf*cm, 7 ft.*lbf)
Nut : 6.0 N*m (61 kgf*cm, 53 in.*lbf)


Hide 55308B 7.INSTALL NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY (w/ Knee Airbag)

a.

Install the No. 3 instrument panel to cowl brace sub-assembly with the 2 bolts and nut.

Torque:
Bolt : 10 N*m (102 kgf*cm, 7 ft.*lbf)
Nut : 6.0 N*m (61 kgf*cm, 53 in.*lbf)