RM3660EC _54 Brake _080771 BRAKE SYSTEM (OTHER) _0597771 BRAKE MASTER CYLINDER(for HV Model) A

BRAKE SYSTEM (OTHER)  BRAKE MASTER CYLINDER(for HV Model)  REASSEMBLY  


PROCEDURE

Hide 47299 1.INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

a.

Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.


Hide 47230 2.INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

a.

Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.


Hide 47255 3.INSTALL MASTER CYLINDER RESERVOIR GROMMET

a.
C491134C01
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V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.


b.

Install the 2 master cylinder reservoir grommets to the brake master cylinder body.


Hide 47220D 4.INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

a.

Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.



b.

Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.



Hide 47201C 5.INSTALL BRAKE MASTER CYLINDER RING PIN

a.
C491132

Using a 5 mm pin punch and a hammer, tap in a new brake master cylinder ring pin to secure the brake master cylinder reservoir assembly.


b.

Remove the brake master cylinder sub-assembly from the vise.