RM3660EC _53 Suspension _080787 REAR SUSPENSION _0596195 REAR AXLE BEAM A

REAR SUSPENSION REAR AXLE BEAM INSTALLATION

PROCEDURE

Hide Display 48727 1.INSTALL REAR SUSPENSION ARM BRACKET LH

HINT:: Perform this procedure only when replacement of the rear suspension arm bracket LH is necessary.

Install the rear suspension arm bracket LH to the vehicle body with the 4 bolts.

Torque:: 90 N*m (918 kgf*cm, 66 ft.*lbf)

Install the rear flexible hose LH to the rear suspension arm bracket LH with the bolt.

Torque:: 17 N*m (173 kgf*cm, 13 ft.*lbf)

Engage the hook and install the No. 2 parking brake wire assembly to the rear suspension arm bracket LH with the bolt.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:: Do not twist the skid control sensor wire when installing it.

Hide Display 48717 2.INSTALL REAR SUSPENSION ARM BRACKET RH

HINT:: Perform this procedure only when replacement of the rear suspension arm bracket RH is necessary.

Install the rear suspension arm bracket RH to the vehicle body with the 4 bolts.

Torque:: 90 N*m (918 kgf*cm, 66 ft.*lbf)

Install the rear flexible hose RH to the rear suspension arm bracket RH with the bolt.

Torque:: 17 N*m (173 kgf*cm, 13 ft.*lbf)

Engage the hook and install the No. 2 parking brake wire assembly to the rear suspension arm bracket RH with the bolt.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

NOTICE:: Do not twist the skid control sensor wire when installing it.

Install the parking brake cable heat insulator to the rear suspension arm bracket RH with the 2 nuts.

Torque:: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

Hide Display 3.TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY

Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the rear suspension arm brackets LH and RH with the 2 bolts (B).

1.698,2.135 1.698,1.625 true 5.469,2.146 5.469,1.635 true 4.167,2.646 4.167,1.625 true 2.927,2.656 2.927,1.635 true 0.396,1.917 0.708,1.917 false 0.229,1.844 0.542,2 0.313,0.156 10 false *a 1.625,2.156 1.938,2.313 0.313,0.156 10 false *b 2.865,2.677 3.177,2.833 0.313,0.156 10 false *c 5.396,2.177 5.708,2.333 0.313,0.156 10 false *b 4.115,2.656 4.427,2.813 0.313,0.156 10 false *c 1.563,0.74 1.708,0.917 0.146,0.177 10 true A 5.49,0.729 5.635,0.906 0.146,0.177 10 true A 0.469,3.24 0.615,3.417 0.146,0.177 10 true B 6.625,3.146 6.771,3.323 0.146,0.177 10 true B

*a	Engine Lifter	*b	Wooden Block
*c	Attachment	-	-

CAUTION:: Make sure to secure the rear axle beam assembly to prevent it from dropping.

Temporarily install the rear axle beam assembly to the rear shock absorber assemblies LH and RH with the 2 bolts (A).

Hide Display 48259A 4.INSTALL REAR UPPER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING (for Torsion Beam Type Suspension)>INSTALLATION202304,999999,_53,_080787,_0596194,RM100000002AW3G_01_0045,

Hide Display 48257C 5.INSTALL REAR UPPER COIL SPRING INSULATOR RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 48258C 6.INSTALL REAR LOWER COIL SPRING INSULATOR LH

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING (for Torsion Beam Type Suspension)>INSTALLATION202304,999999,_53,_080787,_0596194,RM100000002AW3G_01_0047,

Hide Display 48258B 7.INSTALL REAR LOWER COIL SPRING INSULATOR RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 8.INSTALL REAR COIL SPRING

Click hereSuspension>REAR SUSPENSION>REAR COIL SPRING (for Torsion Beam Type Suspension)>INSTALLATION202304,999999,_53,_080787,_0596194,RM100000002AW3G_01_0049,

Hide Display 42450B 9.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB (for Torsion Beam Type Suspension)>INSTALLATION202304,999999,_52,_080786,_0596192,RM100000002AW34_02_0010,

Hide Display 42450A 10.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT:: Perform the same procedure as for the LH side.

Hide Display 47324 11.INSTALL REAR NO. 4 BRAKE TUBE

Install the rear No. 4 brake tube to the rear axle beam assembly.

Hide Display 47323 12.INSTALL REAR NO. 3 BRAKE TUBE

HINT:: Perform the same procedure as for the rear No. 4 brake tube.

Hide Display 42431 13.INSTALL REAR DISC (for LH Side)

Click hereBrake>BRAKE (REAR)>REAR BRAKE (w/ Electric Parking Brake)>INSTALLATION202304,202307,_54,_080788,_0392487,RM100000002AVE6_04_0010,202307,999999,_54,_080788,_0392487,RM100000002COH2_04_0010,

Hide Display 42431 14.INSTALL REAR DISC (for RH Side)

HINT:: Perform the same procedure as for the LH side.

Hide Display 15.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

Install the rear disc brake caliper assembly LH with rear flexible hose LH with the 2 bolts.

Torque:: 107 N*m (1091 kgf*cm, 79 ft.*lbf)

1.479,2.281 1.792,2.479 0.313,0.198 10 false *a

*a	Torque Wrench Fulcrum Length

Connect the rear No. 2 brake tube flexible hose to the rear axle beam assembly with a new clip.

NOTICE:: Install the clip as far as it will go.

Using a union nut wrench, connect the rear No. 4 brake tube to the rear No. 2 brake tube flexible hose while holding the rear No. 2 brake tube flexible hose with a wrench.

Torque:: Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:: ·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:: ·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201906,999999,_V1,_080724,_0393249,RM100000001HWSK,

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)