8ZR-FXE COOLING  THERMOSTAT  REMOVAL  

51410 1.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

2.DRAIN ENGINE COOLANT (for Engine)

53289A 3.REMOVE RADIATOR SUPPORT OPENING COVER

17752 4.REMOVE INLET NO. 2 AIR CLEANER

17705 5.REMOVE AIR CLEANER CAP SUB-ASSEMBLY

17801 6.REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

17701 7.REMOVE AIR CLEANER CASE SUB-ASSEMBLY

17771A 8.REMOVE AIR CLEANER BRACKET

17751 9.REMOVE INLET NO. 1 AIR CLEANER

15301 10.REMOVE ENGINE OIL LEVEL DIPSTICK

11452 11.REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

a.

Disengage the clamp to disconnect the engine wire from the engine oil level dipstick guide.

b.

Remove the bolt and engine oil level dipstick guide from the cylinder block sub-assembly and oil pan sub-assembly.

c.

Remove the engine oil level dipstick guide O-ring from the engine oil level dipstick guide.

16031 12.REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

a.

1,1.781 1,1.646 1,1.646 1.396,1.448 false 2.396,1.177 2.198,1.177 2.198,1.177 1.969,0.969 false 0.906,1.833 1.219,1.99 0.313,0.156 10 true *1 2.458,1.094 2.698,1.313 0.24,0.219 10 true *2

*1	No. 2 Radiator Hose
*2	No. 3 Water By-pass Hose

Slide the 2 clips and disconnect the No. 2 radiator hose and No. 3 water by-pass hose from the water inlet with thermostat sub-assembly.

NOTICE:

·

Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 3 water by-pass hose.

·

Do not damage the water inlet with thermostat sub-assembly.

HINT:

When disconnecting the No. 3 water by-pass hose, slide the clip, rotate the hose and pull it straight off the pipe.

b.

Type A:

i.

Remove the 2 nuts, bolt and water inlet with thermostat sub-assembly.

ii.

Remove the gasket from the water inlet with thermostat sub-assembly.

c.

Type B:

i.

Remove the 3 bolts and water inlet with thermostat sub-assembly.

ii.

Remove the gasket from the water inlet with thermostat sub-assembly.