RM35X0E _59 Vehicle Exterior _079322 EXTERIOR PANELS / TRIM _0397101 BACK DOOR OUTSIDE GARNISH(except Wagon) A

EXTERIOR PANELS / TRIM BACK DOOR OUTSIDE GARNISH(except Wagon) REASSEMBLY

PROCEDURE

Hide Display 76839A 1.INSTALL BACK DOOR GARNISH COVER (w/ Back Door Garnish Cover)

HINT:: When installing the back door garnish cover, heat the back door outside garnish sub-assembly using a heat light.

Standard Value:

Part	Temperature
Back Door Outside Garnish Sub-assembly	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door outside garnish sub-assembly:

Using a heat light, heat the back door outside garnish sub-assembly surface.

ii.

Remove any remaining double-sided tape from the back door outside garnish sub-assembly.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door garnish cover with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Clean the new back door outside garnish sub-assembly surface.

Apply primer to the back door outside garnish sub-assembly on the installation area of the back door garnish cover using a brush or felt.

3.021,0.521 3.271,0.521 true 2.813,0.448 3,0.635 0.188,0.188 10 true *a

*a	Scribed Line	-	-
	Primer	-	-

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door garnish cover has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door garnish cover trying not to touch the adhesional surface

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

1.042,0.865 1.042,0.698 1.042,0.698 1.458,0.698 true 0.969,0.885 1.177,1.063 0.208,0.177 10 true *a

*a	Double-sided Tape

Attach the double-sided tape and install the back door garnish cover.

HINT:: Press the back door garnish cover firmly to install it.

Install the screw.

Hide Display 76822B 2.INSTALL BACK DOOR GARNISH SIDE PROTECTOR LH

0,0 0,0 false

Install in this Direction

Attach the guide and claw and install the back door garnish side protector LH.

Hide Display 76821B 3.INSTALL BACK DOOR GARNISH SIDE PROTECTOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 76825 4.INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:: When installing the back door outside garnish protector, heat the back door outside garnish sub-assembly using a heat light.

Standard Value:

Part	Temperature
Back Door Outside Garnish Sub-assembly	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door outside garnish sub-assembly:

Using a heat light, heat the back door outside garnish sub-assembly surface.

ii.

Remove any remaining double-sided tape from the back door outside garnish sub-assembly.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the fog light seal with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Clean the new back door outside garnish sub-assembly surface.

Apply primer to the back door outside garnish sub-assembly on the installation area of the back door outside garnish protector using a brush or felt.

0.125,0.438 0.5,0.677 0.375,0.24 12 false *A 0.115,2.177 0.49,2.417 0.375,0.24 12 false *B

*A	for Double Swing Out Type	*B	except Double Swing Out Type
	Primer	-	-

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door outside garnish protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door outside garnish protector trying not to touch the adhesional surface

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

Install the back door outside garnish protector so that it is aligned with the mark-off line and triangle marks of the back door outside garnish sub-assembly.

HINT:: Press the back door outside garnish protector firmly to install it.

2.271,0.854 2.271,0.604 true 4.875,0.854 4.875,0.604 true 6.219,0.854 6.219,0.604 true 3.573,0.844 3.573,0.594 true 0.917,0.844 0.917,0.594 true 3.583,4.333 3.583,4.167 true 6.229,4.313 6.229,4.146 true 2.281,4.302 2.281,4.135 true 4.896,4.313 4.896,4.146 true 0.938,4.323 0.938,4.156 true 1,3.063 1.167,3.146 true 0.979,6.479 1.146,6.563 true 6.01,6.573 6.177,6.49 true 5.979,3.167 6.146,3.083 true 5.865,6.479 6.042,6.698 0.177,0.219 10 true *a 1.156,6.469 1.333,6.688 0.177,0.219 10 true *a 5.813,3.073 5.99,3.292 0.177,0.219 10 true *a 1.177,3.073 1.354,3.292 0.177,0.219 10 true *a 6.135,0.844 6.333,1.031 0.198,0.188 10 true *b 3.49,4.323 3.688,4.51 0.198,0.188 10 true *b 0.063,3.563 0.354,3.844 0.292,0.281 12 false *B 4.813,4.292 5.01,4.479 0.198,0.188 10 true *b 6.135,4.302 6.333,4.49 0.198,0.188 10 true *b 2.198,0.844 2.396,1.031 0.198,0.188 10 true *b 0.833,0.844 1.031,1.031 0.198,0.188 10 true *b 0.844,4.302 1.042,4.49 0.198,0.188 10 true *b 4.781,0.844 4.979,1.031 0.198,0.188 10 true *b 3.5,0.833 3.698,1.021 0.198,0.188 10 true *b 2.188,4.302 2.385,4.49 0.198,0.188 10 true *b 0.073,0.104 0.583,0.51 0.51,0.406 12 false *A

*A	for Double Swing Out Type	*B	except Double Swing Out Type
*a	Scribed Line	*b	Triangle Mark