75311
1.INSTALL RADIATOR GRILLE (OR FRONT PANEL) EMBLEM
When installing the radiator grille (or front panel) emblem, heat the hood panel and radiator grille (or front panel) emblem using a heat light.
| Part | Temperature |
|---|---|
| Hood Panel | 40 to 60°C (104 to 140°F) |
| Radiator Grille (or Front Panel) Emblem | 20 to 30°C (68 to 86°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the hood panel and radiator grille (or front panel) emblem excessively.
Clean the hood panel surface.
Using a heat light, heat the hood panel surface.
Remove any remaining double-sided tape from the hood panel.
Wipe off any tape adhesive residue with cleaner.
Installing the radiator grille (or front panel) emblem with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Using a heat light, heat the hood panel and a new radiator grille (or front panel) emblem.
Remove the release paper from the radiator grille (or front panel) emblem.
After removing the release paper, keep the exposed adhesive free from foreign matter.
for Wagon:
| *a | Boss Position |
Align the boss positions and install a new radiator grille (or front panel) emblem.
Press the radiator grille (or front panel) emblem firmly to install it.
except Wagon:
| *a | Boss Position |
Align the boss positions and install a new radiator grille (or front panel) emblem.
Press the radiator grille (or front panel) emblem firmly to install it.
75431A
2.INSTALL BACK DOOR NO. 1 EMBLEM
When installing the back door No. 1 emblem, heat the back door panel and back door No. 1 emblem using a heat light.
| Part | Temperature |
|---|---|
| Back Door Panel | 40 to 60°C (104 to 140°F) |
| Back Door No. 1 Emblem | 20 to 30°C (68 to 86°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the back door panel and back door No. 1 emblem excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove any remaining double-sided tape from the back door panel.
Wipe off any tape adhesive residue with cleaner.
Installing the back door No. 1 emblem with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Using a heat light, heat the back door panel and a new back door No. 1 emblem.
Remove the release paper from the back door No. 1 emblem.
After removing the release paper, keep the exposed adhesive free from foreign matter.
for Wagon:
| *a | Boss Position |
Align the boss positions and install a new back door No. 1 emblem.
Press the back door No. 1 emblem firmly to install it.
except Wagon:
| *a | Boss Position |
Align the boss positions and install a new back door No. 1 emblem.
Press the back door No. 1 emblem firmly to install it.
for Double Swing Out Type:
| *a | Boss Position |
Align the boss positions and install a new back door No. 1 emblem.
Press the back door No. 1 emblem firmly to install it.
3.INSTALL BACK DOOR NO. 2 NAME PLATE
When installing the back door No. 2 name plate, heat the back door panel and back door No. 2 name plate using a heat light.
| Part | Temperature |
|---|---|
| Back Door Panel | 40 to 60°C (104 to 140°F) |
| Back Door No. 2 Name Plate | 20 to 30°C (68 to 86°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the back door panel and back door No. 2 name plate excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove any remaining double-sided tape from the back door panel.
Wipe off any tape adhesive residue with cleaner.
Installing the back door No. 2 name plate with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Using a heat light, heat the back door panel and a new back door No. 2 name plate.
Remove the release paper from the back door No. 2 name plate.
After removing the release paper, keep the exposed adhesive free from foreign matter.
Align the V cut of the application sheet with the back door crease line and install a new back door No. 2 name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 271.7 mm (10.7 in.) | B | 277.3 mm (10.9 in.) |
| C | 277.3 mm (10.9 in.) | D | 277.6 mm (10.9 in.) |
Remove the application sheet.
Press the back door No. 2 name plate firmly to install it.
75443
4.INSTALL BACK DOOR NO. 3 NAME PLATE
When installing the back door No. 3 name plate, heat the back door panel and back door No. 3 name plate using a heat light.
| Part | Temperature |
|---|---|
| Back Door Panel | 40 to 60°C (104 to 140°F) |
| Back Door No. 3 Name Plate | 20 to 30°C (68 to 86°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the back door panel and back door No. 3 name plate excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove any remaining double-sided tape from the back door panel.
Wipe off any tape adhesive residue with cleaner.
Installing the back door No. 3 name plate with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Using a heat light, heat the back door panel and a new back door No. 3 name plate.
Remove the release paper from the back door No. 3 name plate.
After removing the release paper, keep the exposed adhesive free from foreign matter.
for Wagon:
for Type A:
Align the V cut of the application sheet with the back door crease line and install a new back door No. 3 name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 253.7 mm (9.99 in.) | B | 256.7 mm (10.1 in.) |
for Type B:
Align the V cut of the application sheet with the back door crease line and install a new back door No. 3 name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 252.8 mm (9.95 in.) | B | 252.7 mm (9.95 in.) |
for Type C:
Align the V cut of the application sheet with the back door crease line and install a new back door No. 3 name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 240.3 mm (9.46 in.) | B | 258.2 mm (10.2 in.) |
except Wagon:
Align the V cut of the application sheet with the back door crease line and install a new back door No. 3 name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 277.3 mm (10.9 in.) | B | 271.7 mm (10.7 in.) |
Remove the application sheet.
Press the back door No. 3 name plate firmly to install it.
75441B
5.INSTALL BACK DOOR NAME PLATE (for Plate Type)
When installing the back door name plate, heat the back door panel and back door name plate using a heat light.
| Part | Temperature |
|---|---|
| Back Door Panel | 40 to 60°C (104 to 140°F) |
| Back Door Name Plate | 20 to 30°C (68 to 86°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the back door panel and back door name plate excessively.
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
Remove any remaining double-sided tape from the back door panel.
Wipe off any tape adhesive residue with cleaner.
Installing the back door name plate with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.
Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.
Using a heat light, heat the back door panel and a new back door name plate.
Remove the release paper from the back door name plate.
After removing the release paper, keep the exposed adhesive free from foreign matter.
for Wagon:
Model Name HIACE:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 253.8 mm (9.99 in.) | B | 253.6 mm (9.98 in.) |
Model Name MAJESTY:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 251.6 mm (9.91 in.) | B | 253.4 mm (9.98 in.) |
Model Name GRANVIA:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 268.5 mm (10.6 in.) | B | 253.4 mm (9.98 in.) |
except Wagon:
for Type A:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 271.9 mm (10.7 in.) | B | 277.6 mm (10.9 in.) |
for Type B:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 271.9 mm (10.7 in.) | B | 277.6 mm (10.9 in.) |
for Double Swing Out Type:
Align the V cut of the application sheet with the back door crease line and align the bottom edge with the edge of curved surface and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | *d | Edge of Curved Surface |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 18.1 mm (0.713 in.) | B | 17.7 mm (0.697 in.) |
Remove the application sheet.
Press the back door name plate firmly to install it.
75441B
6.INSTALL BACK DOOR NAME PLATE (for Sticker Type)
Clean the back door panel surface.
Using a heat light, heat the back door panel surface.
| Part | Temperature |
|---|---|
| Back Door Panel | 40 to 60°C (104 to 140°F) |
| *a | Heated Part |
| *b | Heat Light |
Do not touch the heat light and heated parts.
Touching the heat light may result in burns.
Touching heated parts for a long time may result in burns.
Do not heat the back door panel excessively.
Wipe off any tape adhesive residue with cleaner.
Installation temperature
When the ambient temperature is below 15°C (59°F), perform the installation procedure after warming the back door panel surface (installation surface of the door frame) and tape up to between 20 and 30°C (68 and 86°F) using a heat light. When the ambient temperature is above 35°C (95°F), cool the back door panel surface (installation surface of the door frame) and tape down to between 20 and 30°C (68 and 86°F) prior to installation.
The most appropriate temperature for installing the tape is 25°C (77°F).
When the temperature is low, the tape becomes stiff and comes off easily. When the temperature is high, the tape elasticity increases.
Before installation
Remove any coating roughness or dirt on and around the back door panel surface where the tape will be installed (installation surface of the door frame). If any roughness or dirt remains when pressing the tape onto the surface, air will be trapped under the tape and result in a poor appearance.
Spray water on the shop floor to settle any dust.
Key points for handling the tape
The tape bends and rolls up easily. Store the tape between flat pieces of cardboard or other similar objects and keep it dry and flat.
Do not bend the tape or leave it in high temperature places.
Key points for installation of the tape (How to use a squeegee and installation procedure for flat surfaces)
Position the tape accurately to achieve a neat finish and to avoid peeling.
The tape cannot be reused because it deforms after removal.
To avoid air bubbles, slightly raise the part of the tape that is going to be applied so that its adhesive surface does not touch the back door panel prematurely. Tilt the squeegee at 40 to 50° (pressing forward) or 30 to 45° (pulling) to the back door panel surface and press the tape onto the back door panel surface with a force of 20 to 30 N (2 to 3 kgf, 4.5 to 6.7 lbf) at a constant slow speed of 30 to 70 mm (1.18 to 2.76 in.) per second.
| *1 | Back Door Name Plate (for Sticker Type) | - | - |
| *a | Pressing Forward | *b | Pulling |
| *c | Side View | *d | Non-padded Side |
| *e | Padded Side | *f | Squeegee |
| *g | Release Paper | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 10 to 20 mm (0.394 to 0.787 in.) | B | 30 to 70 mm/sec. (1.18 to 2.76 in./sec.) |
| C | 40 to 50° (for pressing forward) | D | 30 to 45° (for pulling) |
Be sure to observe the specified pressing speed, force and angle of the squeegee to avoid wrinkles or air bubbles.
Either angle of the squeegee (pressing forward or pulling) is acceptable.
Be sure to apply the tape while removing the release paper 10 to 20 mm (0.394 to 0.787 in.) from the edge of the squeegee.
for Type A:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 271.9 mm (10.7 in.) | B | 277.6 mm (10.9 in.) |
for Type B:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 271.9 mm (10.7 in.) | B | 277.6 mm (10.9 in.) |
for Type C:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 325.6 mm (1.068 ft.) | B | 326.8 mm (1.072 ft.) |
for Double Swing Out Type:
for LH Side:
Align the V cut of the application sheet with the back door crease line and align the bottom edge with the edge of curved surface and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | *d | Edge of Curved Surface |
for RH Side:
Align the V cut of the application sheet with the back door crease line and install a new back door name plate as shown in the illustration.
| *a | Reference Values | *b | Back Door Crease Line |
| *c | Application External Form Line | - | - |
| Area | Dimensions | Area | Dimensions |
|---|---|---|---|
| A | 276.5 mm (0.907 ft.) | B | 277.5 mm (10.9 in.) |
Remove the application sheet.
Press the back door name plate firmly to install it.
Check after installation
After completing the installation, check if the tape is installed neatly. If the tape is not installed neatly, install a new tape.
Do not reuse the tape.