RM35X0E _V1 General _078672 MAINTENANCE _0387903 7GR-FKS OIL AND OIL FILTER A

MAINTENANCE  7GR-FKS OIL AND OIL FILTER  REPLACEMENT  


CAUTION / NOTICE / HINT

CAUTION:
·

Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.

·

Precautions should be taken when replacing engine oil to minimize the risk of your skin making contact with used engine oil. Protective clothing and gloves that cannot be penetrated by oil should be worn. The skin should be washed with soap and water, or use waterless hand cleaner, to remove any used engine oil thoroughly. Do not use gasoline, thinners, or solvents.

·

In order to protect the environment, used oil and used oil filters must be disposed of at designated disposal sites.



PROCEDURE

Hide 2.DRAIN ENGINE OIL

a.

Remove the oil filler cap.


b.

Remove the oil pan drain plug and drain the engine oil into a container.


c.

Install a new gasket and the oil pan drain plug.

Torque:
40 N*m (408 kgf*cm, 30 ft.*lbf)


Hide 15620 3.REMOVE OIL FILTER CAP ASSEMBLY

a.
A204919C32
1.125,0.625 1.396,0.385 1.396,0.385 1.479,0.385 false 2.292,1.281 2.604,0.958 2.604,0.958 2.729,0.958 false 2.771,0.865 3.073,1.083 0.302,0.219 10 false *b 1.521,0.313 1.854,0.49 0.333,0.177 10 false *a
*a Pipe
*b Hose


Connect a hose with an inside diameter of 15 mm (0.591 in.) to the pipe.


b.
A436662

Remove the oil filter drain plug from the oil filter cap assembly.


c.
A436663C01
1.094,3.198 1.198,3.198 1.198,3.198 1.302,3.01 false 0.75,3.083 0.75,2.896 0.75,2.896 1.042,2.896 true 0.344,2.833 0.448,2.833 0.448,2.833 1.26,2.771 true 0.333,2.573 0.49,2.573 0.49,2.573 1,2.479 true 0.292,2.042 0.365,2.042 false 0.115,1.938 0.302,2.146 0.188,0.208 10 false *a 0.146,2.458 0.344,2.656 0.198,0.198 10 false *b 0.156,2.74 0.333,2.948 0.177,0.208 10 false *c 0.667,3.104 0.854,3.302 0.188,0.198 10 false *d 0.917,3.104 1.104,3.302 0.188,0.198 10 false *e
*a Cap
*b Valve
*c Pipe
*d O-Ring (for Drain Plug)
*e Hose


Install the pipe to which the hose was attached to the oil filter cap assembly.

NOTICE:

If the O-ring is removed with the drain plug, install the O-ring together with the pipe.


HINT:

Use a container to catch the draining oil.



d.
A436664

Check that oil is drained from the oil filter. Then, disconnect the pipe and remove the O-ring (for drain plug) as shown in the illustration.


e.
A436665C01
2.563,1.396 2.802,1.563 2.802,1.563 2.938,1.563 false 0.531,1.052 0.531,0.792 true 0.458,1.052 0.688,1.292 0.229,0.24 10 true *1 2.99,1.479 3.323,1.677 0.333,0.198 10 false SST
*1 Oil Filter Bracket Clip


Using SST, remove the oil filter cap assembly.

SST
09228-06502  

NOTICE:

Do not remove the oil filter bracket clip.



f.
A436666C01
0.469,1.01 0.958,1.01 false 0.271,0.917 0.479,1.125 0.208,0.208 10 false *1
*1 O-Ring (for Cap)


Remove the oil filter element and O-ring (for Cap) from the oil filter cap assembly.

NOTICE:

Be sure to remove the O-ring (for Cap) by hand, without using any tools, to prevent damage to the groove for the O-ring in the cap.



Hide 15620 4.INSTALL OIL FILTER CAP ASSEMBLY

a.

Clean the inside of the oil filter cap assembly, the threads and O-ring groove.


b.
A436667C01
1.448,1.031 1.635,0.76 1.635,0.76 1.74,0.76 false 1.802,1.385 1.802,1.115 1.802,1.115 1.969,1.115 false 1.76,0.667 1.969,0.865 0.208,0.198 10 false *1 0.781,1.854 0.99,2.042 0.208,0.188 10 false *a 2.542,1.854 2.729,2.031 0.188,0.177 10 false *b 1.74,1.417 1.948,1.615 0.208,0.198 10 false *1
*1 O-Ring (for Cap)
*a CORRECT
*b INCORRECT


Apply a small amount of engine oil to a new O-ring and install the O-ring to the oil filter cap assembly.

NOTICE:
·

Be sure to install the O-ring (for Cap) in the proper location, otherwise oil may leak.

·

Do not twist the O-ring (for Cap).




c.

Set a new oil filter element on the oil filter cap assembly.


d.

Remove any dirt or foreign matter from the installation surface of the engine.


e.

Apply a small amount of engine oil to the O-ring (for Cap) again and temporarily install the oil filter cap assembly.

NOTICE:

Do not pinch the O-ring (for Cap).



f.
A436668C01
0.375,2.844 0.49,2.844 0.49,2.844 0.563,2.698 true 2.792,1.406 3.01,1.406 false 2.698,2.073 2.938,1.854 2.938,1.854 3.052,1.854 true 2.635,2.719 2.885,2.719 false 0.156,2.76 0.354,2.969 0.198,0.208 10 true *1 2.917,2.625 3.094,2.813 0.177,0.188 10 false *2 3.083,1.771 3.271,1.969 0.188,0.198 10 false *3 3.042,1.313 3.219,1.5 0.177,0.188 10 false *4 3.125,2.208 3.313,2.427 0.188,0.219 10 true *a
*1 Oil Filter Bracket Clip
*2 Oil Filler Cap Assembly
*3 O-Ring (for Cap)
*4 Oil Filter Bracket
*a No Gap


Using SST, tighten the oil filter cap assembly.

SST
09228-06502  

Torque:
25 N*m (255 kgf*cm, 18 ft.*lbf)

NOTICE:
·

When tightening the oil filter cap assembly, do not remove the oil filter bracket clip.

·

After tightening the oil filter cap, make sure that there is no gap and that the O-ring (for Cap) is not protruding.




g.
A436669C01
0.667,3.094 0.667,3 0.667,3 0.927,3 true 0.604,3.115 0.802,3.323 0.198,0.208 10 false *1
*1 O-Ring (for Drain Plug)


Apply a small amount of engine oil to a new drain plug O-ring and install the O-ring to the oil filter cap assembly.

NOTICE:

Before installing the O-ring (for Drain Plug), remove any dirt or foreign matter from the installation surface of the oil filter cap assembly.



h.

Install the oil filter drain plug.

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)

NOTICE:

Make sure that the O-ring (for Drain Plug) does not get caught between the parts.



Hide 5.ADD ENGINE OIL

a.

Add fresh oil.

NOTICE:
A370720

Do not allow engine oil to adhere to the moving parts of the belt tensioner, as this may cause malfunctions.

If engine oil is on the location indicated by the arrow, replace the belt tensioner.


Standard Engine Oil:
Oil Grade Oil Viscosity (SAE)
API grade SL "energy-conserving", SM "energy-conserving", SN "resource-conserving", SN PLUS "resource-conserving" or SP "resource-conserving"; or ILSAC GF-6A multigrade engine oil 0W-20
5W-20
5W-30
10W-30


Standard Oil Capacity:
Item Specified Condition
Drain and refill without oil filter change 5.7 liters (6.0 US qts, 5.0 Imp. qts)
Drain and refill with oil filter change 6.2 liters (6.6 US qts, 5.5 Imp. qts)
Dry fill 7.1 liters (7.5 US qts, 6.2 Imp. qts)



Hide 7.INSPECT FOR ENGINE OIL LEAK

a.

Start the engine. Make sure that there are no oil leaks from the area that was worked on.